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Case Study : GSK Nutritional Healthcare: Market leader makes customer care miles better

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Case Study – FIAT Group IMV: Virtual solution helps motor trader integrate its operations

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Case Study : Tesco uses BT Cloud Contact technology to bring it closer to customers

Tesco, one of the world’s largest retailers, is using the BT Cloud Contact solution to give its UK customers an enhanced, more flexible and more responsive contact centre service.




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Case Study: Tomra 5C gives hazelnut producer a competitive advantage targeting high-quality export markets

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Case Study: ProMach collaboration leads to optimized end-of-line packaging system for Snak King

Snak King looks to optimize its efficiency in throughput, while also seeking to alleviate labor shortages at its manufacturing facility in Freeport, Illinois.





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Case Study: Selectum and Bühler create innovative, healthy, carbon dioxide-neutral snack

Austrian start-up Selectum and Swiss technology group Bühler have jointly created a new, healthy snack category: small, crunchy wafer pillows with a creamy dip inside.




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Case Study: How St-Méthode Bakery digitalized its management and cultivated collaboration with UTrakk

St-Méthode Bakery has chosen the UTrakk platform to empower its managers in the application of good management practices, including coaching and active supervision tours.




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Case Study: How Levain Bakery met 200% increase in ecommerce demand during the pandemic

Read how R.R. Donnelley & Sons Company helped Levain Bakery meet a 200% increase in e-commerce demand during the pandemic.




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Case Study: With Crisp insights, Outstanding Foods is in hog heaven

Outstanding Foods turns to Crisp for a more efficient and effective way to look at its data.




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Case Study: Downey's Potato Chips poised for growth with upgraded Vanmark equipment

Downey's Potato Chips has upgraded its machinery with new Vanmark peeling machines.




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Case Study: Global nut exporter Trigon Snacks selects supermarket-spec Fortress metal detector

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Case Study: The Killer Brownie Co.'s new product turner exceeds expectations

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Case Study: Almarai employs Syntegon technologies in its bakery manufacturing

Muffins, pastries, and croissants are very diverse and delicate products that must be handled with care, from distribution to primary packaging.




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Case Study: Japan's Inaba Peanuts Co., Ltd. acquires Tomra 5B optical sorter

Replacing traditional manual sorting methods with a machine has enabled this well-known food producer to meet two key objectives, as well as solving the problem of labor shortages.




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Case Study: Bimbo QSR selects TraceGains to identify alternate ingredient suppliers, improve new product development

Bimbo QSR has selected TraceGains as its system of choice to automate supply chain operations.




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Case Study: 'Wonky' bread well-wrapped in new compostable bags

The UK’s first “wonky” bread box required an an eco-friendly bag, and Earth & Wheat found the ideal solution in the form of a home-compostable bag supplied by KM Packaging.




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Case Study: TruFood boosts production capacity with Luxme automated sanitary conveyor

Luxme International has supplied a SANILux Tubular Chain Conveyor with automated clean-in-place technology to nutrition bar manufacturer TruFood, enhancing food safety and increasing line efficiency at the company’s Pittsburgh-based facility.




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Case Study: EverGrain's large-scale protein facility uses Pall Corporation's filtration technology

Pall Membralox Microfiltration System equipped with ceramic membranes with gradient permeability technology plays a critical role in purifying valuable protein.





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Case Study: Hudson Bread increases productivity, improves packing quality with smart packaging technology

To meet the needs of its growing business, Hudson Bread turned to Niverplast for its expertise in packaging automation for the bakery industry—specifically, a bag-in-box solution for its frozen artisan bread packaging line. 




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Case Study: Pioneering a new path to predict final product quality

Puratos Serbia has utilized flour and dough analysis technology to help develop a game-changing quality assurance database for its extensive product line.




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Case Study: Clif Bar adds RFgen mobile inventory solution

Growing food manufacturer rapidly adds mobile inventory solution to harmonize business systems and enhance productivity, traceability and sustainability.




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Case Study: Heidelberg Bread protects its brand with inspection tech

An equipment update is helping to bring the artisan bread company into the modern age.





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Case Study: Crown Bakeries' employee-focused, design-build renovation

After acquiring Crown Bakeries and its Smyrna, GA facility, private equity firm Arbor Investments sought the expertise of Stellar’s Food & Beverage team to design and build an upgraded, state-of-the-art 200,000-square-foot processing facility.




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Case study: Triton Innovation helps commercial bakery

Triton Innovation, LLC’s expertise in manufacturing and supplying equipment for a broad range of food handling and processing applications caught the attention of a commercial bakery.




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Packaging solutions help snack company crack into long-term success: case study

John B. Sanfilippo & Son, in business for more than a century, relies upon the company's packaging technology in its nut processing and packaging operations.




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Case Study: Multi-Conveyor high-speed curve control for food tray stability

In this case study, Multi-Conveyor recently built a massive system for a globally-recognized food manufacturer.




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Case Study: Organic snack manufacturer doubles packaging speeds with integrated turnkey solutions from tna

Riverside Natural Foods was able to double its packaging speeds by installing new packaging systems from tna.




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Case Study: Equipment for efficient artisan baking

New Jersey bakery Hudson Bread counts on Koenig for its high-quality bread production, with a new dough sheeting line as the newest addition to its production line.




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Case Study: Quality biscuit production thanks to Danish technology

Haas-Meincke food technologists helped develop Hup Seng recipes for its cookie assortment, which have been awarded with the Monde Selection International High Quality Trophy.




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Case study: Stäubli robots are making sandwiches: better, safer, and faster

With demand on the rise, and hygiene a critical priority, Stäubli Robotics is expanding the possibilities for automation in food and other industries with high production requirements, strict hygiene requirements, and demanding humid environments.




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Columbus-Southerly WWTP Case Study- May 2017

It’s a fact of life in every industrial facility: Heavy machinery and a cavernous room are a bad combination. The noise generated in such an environment quickly becomes intolerable, not to mention dangerous for those working there.




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UC San Diego health case study

UC San Diego Health, the only academic hospital in San Diego, is one of the premier health care providers in the United States and is nationally ranked in six adult medical and surgical specialties by U.S. News & World Report. With more than 1,500 doctors and scientists who are published experts in the field, UC San Diego Health provides unparalleled patient care.




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Case study: Optimizing lockout procedures for a multi-site, national retailer

As an organization highly committed to safety, it was important to this premium retailer that they take a proactive approach to control any hazardous energy that could impact safety and/or the efficiency of their stores – and the sooner the better. 




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Transforming the blue-collar industry: A case study enhancing employee engagement through flexible work models

 In the age of customer-centric business models, it's easy to overlook the fundamental role of employees in driving business success. Here's one company's story utilizing a focused approach to enhance employee engagement.




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Flimp's 2023-24 Open Enrollment Case Study and Trends Report Shows Average 70% Engagement Across 14 Industries

Digital Postcards Drive 87% Engagement for First-Time Users, Reinforcing the Power of Multimedia and Mobile-Friendly Benefits Communication




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Industrial Design Case Study: An Infant Car Seat by DesignThink

Dorel Juvenile is the world's leading juvenile products company. When they wanted to develop a new infant car seat, they turned to Pennsylvania-based ID firm DesignThink.

DesignThink as the Innovation Incubator for the Ultra Lightweight Maxi Cosi Coral XP

A Cold January Day in 2017
The team at DesignThink was asked to visit Dorel Juvenile Group USA to review a "Special Project". The development team at Dorel JG wasted no time introducing us to their latest infant car seat (ICS) project. They were experimenting with the idea of developing a seat that would reduce the struggles parents faced when trying to transition their baby from the car and carry their baby in the removable seat portion of the ICS. The team at DesignThink has designed several car seats over the years and we instantly recognized the unique opportunity, as well as the challenge that this project offered, and were eager and excited to get started.

Our Role as the Innovation Incubator

We partnered with Dorel to act as the innovation incubator to lead the project team through the fuzzy front-end and define the product's overall features and characteristics of use. Upon successful concept definition, the project would be positioned under the Maxi Cosi brand and ultimately transferred to the Maxi Cosi team in Europe and a European design group to carry the innovation to production.

The Problem at Hand
By removing the seat from the base that is installed in the car, parents can take the baby with them while running errands or visiting people and places. However, a problem associated with this system is that some removable seats can weigh up to 16 lbs. and the baby can weigh up to 35 lbs. for a combined arm-crushing weight of 50+lbs.!!

We established two primary goals: 1) reduce the overall weight of the seat to lighten the load, while maintaining structural integrity as to achieve a top crash test rating, and 2) develop new methods that enable parents to more easily lift the seat when moving in and out of the vehicle and when transporting the child in the seat.

Our Approach (Decades of Experience and User Understanding Put to Test)
DesignThink is one of the leading firms in car seat development having brought several seats to the market and has a long history of creating break-through innovation, but this project pushed our team in new ways. The structure for the project utilized DesignThink's simplified "DEEP" process;
Define that for which we will solve
Express possible solutions as quick thumbnail stories
Explain the "what – why – wow" related to user needs
Prototype to demonstrate the merits of the idea

How the Project Unfolded
A series of innovation workshops were hosted at our studio to enable the team to think and problem solve with product at hand. The objective was to think in the "ideal" (do not worry about cost and construction initially) and to "fail fast" (explore, evaluate, and evolve). The following provided the high-level framework for how the team identified and pursued their ideas.
Established Design Targets
Led by our usability team, along with team members from Dorel, we hosted a several day innovation workshop at our studio. We began with a collaborative defining of the design targets based on use, expectations, pain points, and opportunities, which we affinitized and moved directly into physical prototyping to address and evaluate how well the concepts improved the user experience during day-to-day interactions.
DEEP: Innovation Workshops to prototype your idea. You are encouraged to be chaotic and messy! Fail fast! Dorel made sure plenty of product was on hand to fuel the innovation.
Inutitive Carry

Enhanced Confidence

Improved Transitions

Development of Design Targets

Role-Play is the Best Way
To truly understand and empathize with users, we role-played, exploring typical use-case scenarios to inform our ideation. Placing ourselves in the same situations helps us quickly evaluate and improve our concepts.
Handle-Carry:
Evolution for improved ease when attaching the seat to the base and removing the child from the vehicle

Cradle-Carry:
Exploration to improve how parents can bond with the baby in a more natural holding position

Cross-Body Strap:
Exploration to provide alternate ways to carry the baby while reducing the effects of weight and fatigue on the parent

Iterative User Evaluation Cycle
Our early thoughts and ideas were evaluated by the team and with parents in our research lab. These ideas were then refined to strengthen the evolving direction. The learnings obtained through this method enabled the team to focus on the most meaningful directions and build their value. Listening, understanding, and empathizing allowed our team to develop new ideas in this category that were previously unexplored.

DesignThink presents the refined design direction.

A series of prototypes and user evaluations enabled us to reach a stage of concept definition for an ultra lightweight car seat that provides parents with improved ways to carry, hold, and secure their baby.

Our Results
User-Centered Insights lead to Market Defining Solutions
Having developed many juvenile products such as car seats, strollers, and highchairs, DesignThink understands the day-to-day challenges parents face, both physically and emotionally. We embarked on this project with Dorel to define a new car seat with features that take into account those challenges and offer relevant and meaningful solutions. Exploring innovation that is rooted in user insights enabled our team to quickly define those solutions and overcome technical hurdles to deliver new experiences to address real problems faced by parents when using an ICS.
Defining the Direction
As mentioned, DesignThink was hired as the innovation incubator in the fuzzy front-end to develop and define a new architecture for this seat. Our work was documented and handed off to the Maxi-Cosi team in Europe. The output of our innovation incubation became the driving framework used by the teams in Europe to create a truly meaningful and relevant solution for parents in this category.
The DesignThink team is very proud to have been selected by Dorel to play such an important "behind the scenes" role in setting the direction for, and contributing to the success of, the Maxi Cosi Coral XP.

It takes a Village to Design a Car Seat

Snapshot of the iterative concept development that led to the final product

You can see more of DesignThink's work here.





  • Design Business|Design-Business


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A Case Study on the First Amendment Defense for Entertainment Industry Employers

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