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Breaking the MRP Insanity Trap: Jerry Wright on Lean Systems and Supply Chain Transformation

Scroll down for how to subscribe, transcript, and more My guest for Episode #518 of the Lean Blog Interviews Podcast is Jerry Wright, author of the new book The Insanity Trap: What Your MRP Consultant Won't Tell You. Jerry M. Wright, PE, MBA, is an accomplished operations executive and teaching professional with over 39 years of experience in the manufacturing and service sectors.  His extensive career spans various industries, including aerospace, consumer goods, healthcare, medical […]

The post Breaking the MRP Insanity Trap: Jerry Wright on Lean Systems and Supply Chain Transformation by Mark Graban appeared first at Lean Blog.




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Hitachi's Industry Executive Greg Kinsey: Black Belts Can (and Should) Drive the Digital Transformation of Manufacturing

Greg Kinsey, Industry Executive at Hitachi, reveals how creative uses of the DMAIC process with digital transformation are helping factories to unlock the next level of process improvement.




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Automating EV Battery Tray Inspection Increases Speed of Information

In the competitive electric vehicle (EV) industry, perfecting the battery tray's aluminum weld design is critical. It houses essential components and safety ensuring precise integration is crucial to prevent potential hazards such as torsion-induced bending of both the battery tray and the vehicle body due to thermal expansion of battery cells.




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How CT Quality Analysis of EV Batteries Can Help Address Demand and Performance

EVs could represent 45 to 58 percent of all vehicles by 2030, with the lithium-ion battery market expected to grow over 30 percent annually. The question is whether battery quality can keep up with this surge.




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White Paper: An Alternative to LVDTs = Lab Quality Linear Measurement Capabilities + Superior Industrial Gauging Performance

SMAC electric gage actuators provide gaging solutions with consistent, fast and precise control of the process.




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White Paper: Learn about the Transformative Advantages of Wireless Measurement Data Collection for Industry 4.0

Starrett is offering a comprehensive white paper that discusses why traditional approaches to measurement data collection are inefficient and error-prone without the ability to support IoT/ Industry 4.0. 




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Creaform and Olympus Sign Worldwide Distribution Agreement for Pipeline Integrity Assessment Solutions

Olympus now distributes Creaform’s Pipecheck Analyze software.




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Exact Metrology Performs 3D Scan at Nuclear Power Plant

Company uses high-definition tools to design replacement piping in power plant.




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How modern software can transform the supply chain with manufacturing quality at the center

A leading aircraft manufacturer faces $27B in losses due to slow supply chain fixes, aggravated by escalating quality standards like AS9102 Rev C. The solution lies in seamless communication of requirements from buyers to suppliers, streamlining operations for all parties involved.




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Pressure Forming Popularity Grows 10 Percent In Plastics Manufacturing

Ray Products releases 2015 plastics manufacturing industry survey results.




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SPE Names Ian Strachan Thermoformer of the Year

The Society of Plastics Engineers (SPE) Thermoforming Division has named Ian Strachan as Thermoformer of the Year.




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White Paper: A Roadmap to Increase OEE Performance

Overall Equipment Effectiveness (OEE) continues to gain in popularity as manufacturing teams seek to quantify plant and machine-level performance to find ways each area can be improved and keep production lines running at peak efficiency.




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Sensor Platform

The Sensorex S8000 Series modular pH/ORP sensor platform delivers accurate pH and ORP measurement in plant water/wastewater treatment, chemical, food production, and other process environments.




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SmarTest Wireless Coating Thickness Testing Platform

ElektroPhysik’s SmarTest App (available at Google Play Store) combines with ElektroPhysik’s new wireless SmarTest digital SIDSP sensors to create its new coating thickness testing platform.




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Air Gaging Transforms Manufacturing Processes in Automotive and Aerospace Industries

Air gauges are non-contact devices that utilize air pressure for measurement. They play a crucial role in ensuring precision and quality control in the manufacturing industry, from automotive to aerospace industries. They are particularly valuable for measuring delicate or easily deformable materials.




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Pre-Plate Threads: 60° Thread Form

Gage accuracy depends on product info. Thread form plating changes pitch diameter. Compensate for buildup to make correct pre-plate allowances. 60° UN threads change pitch diameter by 4x plating thickness.




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AI-Driven Automation is Transforming Manufacturing and Overcoming Key Challenges in the Industry

Advancements in AI and machine learning offer hope to revolutionize industrial automation and tackle modern manufacturing challenges.




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How QMS Helps with Nonconformance Product Management

Manufacturers thrive in a competitive market by prioritizing customer needs: price, quality, and delivery. However, long-term success hinges on quality, which ensures products perform as expected from manufacturing through to post-sale. While price is influenced by costs and market dynamics, and delivery by productivity, quality is key to building trust and customer loyalty.





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NIST Announces 2024 Baldrige Awards for Performance Excellence

The U.S. Department of Commerce’s National Institute of Standards and Technology (NIST) announced that five organizations will receive the Malcolm Baldrige National Quality Award, the nation’s only presidential award for performance excellence.




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Heinrichs, Robioneck Appointed to INFORM to strengthen AI Software

INFORM has hired two senior managers to help the company with their goals.




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How Accurate Surface Finish Measurement Improves Product Life and Performance

This article discusses the connection between surface finish and factors like friction, wear, and fatigue life. It explores how precise surface finish measurements improve product reliability and analyzes the evolving measurement technologies.





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How Key Enzyme Transforms Brain Protein in Alzheimer’s



  • Brain & Behavior

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Robot that watched surgery videos performs with skill of human doctor




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Maplesoft User Summit to Discuss Transformations in Online STEM Education

Maplesoft will welcome experts and users of Maple T.A. and Möbius to Vienna from October 19-21, 2016, for its annual user summit. Long-time customers and users will gather at the Vienna University of Technology for presentations on the latest news and features of Maple T.A., Maplesoft’s testing and assessment tool, and the recently introduced Möbius, Maplesoft’s platform for developing online science, technology, engineering and mathematics (STEM) courseware.




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Palantir’s CTO Sankar Issues Treatise On Reforming DoD Acquisition

A top Palantir [PLTR] executive last week offered a sweeping set of recommendations—he calls them theses—for transforming the way the Defense Departments buys weapons and systems, and how U.S. industry […]




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New Team Forms To Compete For CVN-75 Carrier Dismantlement

A pair of companies with experience dismantling maritime vessels and nuclear facilities, respectively, are teaming up to compete on the dismantlement of decommissioned U.S. Navy aircraft carrier, starting with the […]




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Can Amazon’s Example Help You Deliver HVAC System Performance?

Just like the online retail giant solved its verification problems with snapshots of delivered packages, the HVAC industry must prove its product — comfort — is being delivered to the customer.




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The Power of Performance Evaluations: A Strategic Approach

Though it is time-intensive, regular evaluations drive growth by improving clarity, job satisfaction, and performance, while fostering continuous dialogue that aligns individual goals with organizational success.




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Four Steps to Start Optimizing a Poorly Performing Duct System

A question I’m frequently asked is, where do you start when improving a poorly performing duct system? Do you tear it out and start over again, or is there an easier way? The good news is, there is a simple, logical pattern you can follow to optimize a duct system.




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10 Factors That Determine Duct System Performance

Paying attention to these 10 factors will ensure that customers get the highest possible comfort and efficiency.




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Troubleshooting Puzzle: A Walk-in Freezer That’s not Performing

In this month’s troubleshooting situation, you are responding to a restaurant manager’s call for service, and the equipment is a walk-in freezer.




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Malco Products Brings Manufacturing to Former VISE-GRIP Nebraska Factory

Seven of the new full-time employees hired to start up operations previously worked at the VISE-GRIP factory. Malco plans to add jobs as production increases.




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Performance Advances in Compressors Continue Despite Refrigerant Evolution

Compressor manufacturers have been improving the products on multiple fronts in recent months.




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ASHRAE 189.1: A Higher Standard for High-Performance Green Buildings, Pt. 1

In the quest to build more sustainably, organizations have set forth a variety of standards to realize high-performance green buildings.




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ASHRAE 189.1: A Higher Standard for High-Performance Green Buildings, Pt. 2

To realize high-performance green buildings, the place to start is improving HVAC – centering on ventilation/efficiency.




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Fuji Electric Corp. of America: High-Performance Drive

This low-voltage, slim-type inverter series was designed for energy savings and optimal control of fan and pump applications.




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Online Scheduling Platforms Help HVAC Contractors Customize Customer Care

At some restaurants, customers can place an order online and go pick up lunch “as soon as possible” or “at a scheduled time.” Increasingly, service providers — like medical offices — are giving customers the option to schedule online, too. And the HVAC field is no exception.




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DOE Seeks Information on Design and Construction of High-Performance Tenant Spaces

The U.S. Department of Energy’s (DOE’s) Building Technologies Office has released a request for information seeking stakeholder input on the design and construction of tenant spaces that achieve high levels of energy efficiency in commercial buildings.




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Aprilaire Publishes Humidifier Performance Guidelines for ECM Motors

Beginning July 3, 2019, the Department of Energy is requiring a maximum fan energy rating (FER) for furnace fans.




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Bluon and Sera Intend to Integrate Their Platforms

HVAC software companies Bluon Inc. and Sera Systems Inc. intend to join forces, bringing a new level of modern productivity to the HVAC industry from OEM to distributor to contractor to technician and all the way to the consumer.





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Small-Format Stores Require Different Refrigeration Strategy

While large grocery stores are not going away any time soon, there is a new trend taking hold in the marketplace: the small-format grocery store.




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Revolutionizing Comfort: How Advanced HVAC Technology Is Transforming Living Conditions

Since its inception, air conditioning has saved lives and driven technological innovation – take a deep dive into its transformative role.




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Don’t Let the Massive Emergence of Cicadas Bug Your Cooling Tower Performance

With a double brood of cicadas forecasted to awaken, now is the time to prepare for how to deal with the mess they will leave behind and the potential damage they can do to equipment.




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LG Earns AHRI Performance Award for the Sixth Consecutive Year

Across seven product categories, LG’s HVAC solutions again pass AHRI's comprehensive performance certification program.




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How Can A Direct Drive Design Optimize Cooling Tower Performance?

A variable speed drive (VSD) controls the speed of the high-torque, direct-drive motor for optimal fan operation.




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Understanding the Formula to Calculate BTUH

The "magic number" 1.08 is convenience factor. It is a bunch of math combined into one factor as a shortcut, although sometimes more precise calculation is better.




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Nationwide 250 hp Boiler Achieves 5 ppm NOx Performance

Equipped with an Oilon LN30 ultra-low NOx burner and Nationwide’s Eagle PLC-based Control System, the 250 hp package boiler achieved average emissions performance of 5 ppm NOx and 0 ppm CO (corrected to 3% O2) during third-party testing.




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High-performance Buildings Zero in on Zero-Net Energy

State and local regulations are driving new building construction as well as existing buildings to implement energy-efficient technologies in order to meet future carbon emissions reduction goals. These facilities, known as high-performance buildings, strive to deliver optimal efficiency, reliability, value, and comfort to tenants.




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Air-to-Water Heat Pump Innovations Driving Efficiency, Safety, and Performance in Residential Heating and Cooling

To meet the ambitious environmental goals being proposed at all levels of government, residential air-to-water heat pumps are emerging as a transformative solution to lower carbon emissions, enhance energy efficiency, and reduce utility bills.




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Troubleshooting Puzzle: An Electric Furnace That’s Not Performing

The equipment in this month’s troubleshooting problem is an electric furnace that has been in service for at least ten years and has no service history.