A power amplifier includes: first and second bias terminals to which bias voltages are respectively supplied; a first transistor having a first control terminal connected to the first bias terminal, a first terminal that is grounded, and a second terminal; a second transistor having a second control terminal connected to the second bias terminal, a third terminal connected to the second terminal, and a fourth terminal; a capacitor connected between the second control terminal and a grounding point; and a variable resistor connected in series with the capacitor, between the second control terminal and the grounding point.

Systems and methods are provided for generating an amplitude modulation signal to a switchmode power amplifier. A DC to DC switch is configured to receive a DC input voltage and to provide a DC output voltage. A low dropout regulator is configured to provide the amplitude modulation signal according to a modulation control signal received by the low dropout regulator. A control circuit is configured to establish a nominal operating power level for the power amplifier via the amplitude modulation signal and to maintain a minimum voltage difference between the DC output voltage and the low dropout regulator output. A modulator control circuit is configured to provide the modulation control signal to the low dropout regulator. The modulator control circuit provides the transition from a high amplitude to a low amplitude and a transition from the low amplitude to the high amplitude at configurable first and second slopes, respectively.

An automatic antenna impedance matching method for a radiofrequency transmission circuit. An impedance matching network is inserted between an amplifier and an antenna. The output current and voltage of the amplifier and their phase difference are measured by a variable measurement impedance, and the complex load impedance of the amplifier is deduced from this; the impedance of the antenna is calculated as a function of this complex impedance and as a function of the known current values of the impedances of the matching network. Starting from the value found for the impedance of the antenna, new values of the matching network are calculated that allow the load to be matched to the nominal impedance of the amplifier. The measurement impedance has a value controllable by the calculation processor according to the application and notably as a function of the operating frequency and of the nominal impedance of the amplifier.

Apparatus and methods disclosed herein perform gain, clipping, and phase compensation in the presence of I/Q mismatch in quadrature RF receivers. Gain and phase mismatch are exacerbated by differences in clipping between I & Q signals in low resolution ADCs. Signals in the stronger channel arm are clipped differentially more than weaker signals in the other channel arm. Embodiments herein perform clipping operations during iterations of gain mismatch calculations in order to balance clipping between the I and Q channel arms. Gain compensation coefficients are iteratively converged, clipping levels are established, and data flowing through the network is gain and clipping compensated. A compensation phase angle and phase compensation coefficients are then determined from gain and clipping compensated sample data. The resulting phase compensation coefficients are applied to the gain and clipping corrected receiver data to yield a gain, clipping, and phase compensated data stream.

A transceiver includes: a power amplifying circuit arranged to generate differential output signals during a transmitting mode of the transceiver; a balance-unbalance circuit arranged to convert the differential output signals into a single-ended output signal; a switchable matching circuit arranged to receive the single-ended output signal on a signal port of the transceiver during the transmitting mode, and to convert a single-ended receiving signal on the signal port into a single-ended input signal during a receiving mode of the transceiver; and a low-noise amplifying circuit arranged to convert the single-ended input signal into a low-noise input signal during the receiving mode. The power amplifying circuit, the Balun, the switchable matching circuit, and the low-noise amplifying circuit are configured as a single chip.

Systems and methods are provided for amplifying multiple input signals to generate multiple output signals. An example system includes a first channel, a second channel, and a third channel. The first channel is configured to receive one or more first input signals, process information associated with the one or more first input signals and a first ramp signal, and generate one or more first output signals. The second channel is configured to receive one or more second input signals, process information associated with the one or more second input signals and a second ramp signal, and generate one or more second output signals. The first ramp signal corresponds to a first phase. The second ramp signal corresponds to a second phase. The first phase and the second phase are different.

An amplifier includes a signal processing circuit configured to generate an orthogonal signal orthogonal to an input signal; a first D/A converter configured to convert the orthogonal signal into a first analog signal; a second D/A converter configured to convert the input signal into a second analog signal; and an analog computing circuit configured to generate a constant envelope signal based on the first analog signal from the first D/A converter and the second analog signal from the second D/A converter.

An apparatus for amplifying power is provided. The apparatus includes a supply modulator for generating a supply voltage based on an amplitude component of a transmission signal, and a power amplify module for amplifying power of the transmission signal using the supply voltage, wherein the power amplify module includes a first power amplifier and a second power amplifier, and when an output power of the transmission signal is greater than a reference power, the first power amplifier amplifies the power of the transmission signal using the supply voltage, and when the output power of the transmission signal is equal to or less than the reference power, the second power amplifier amplifies the power of the transmission signal using the supply voltage.

An automatic gain control device includes: a variable gain adjusting unit, for adjusting an input signal by a variable gain and outputting an adjustment result; an analog-digital converting unit, for performing analog-digital conversion on the adjustment result to obtain an analog-digital conversion result; and a gain determining unit, for determining a distribution status over a predetermined period of time of a maximum or a minimum of the analog-digital conversion result, comparing the distribution status with a first distribution condition, and if the distribution status meets the first distribution condition, then keeping the variable gain unchanged, otherwise changing the variable gain and determining newly a distribution status until the newly determined distribution status meets a second distribution condition which is at least as strict as the first distribution condition.

An electric hammer has a housing having a nozzle portion, a motor and a transmission mechanism arranged in the housing, a striking device, coupled to the motor and transmission mechanism, for moving in a reciprocating manner in the nozzle portion, and a clamping device mounted to the nozzle portion and at least partially extending out of the nozzle portion. The clamping device includes an outer sleeve, an inner sleeve arranged in the outer sleeve, and at least two clamping members arranged on the inner sleeve. The inner sleeve has a first position and a second position with respect to the outer sleeve and the distance between the two clamping members in the first position is less than the distance between the two clamping members in the second position to thereby allow a nail to be released halfway, i.e., when partially struck into a workpiece, in a simple manner.

A scan head assembled to a scan arm for an ion implanter and a scan arm using the same are provided, wherein the scan head is capable of micro tilting a work piece and comprises a case, a shaft assembly, an electrostatic chuck, a first driving mechanism and a micro-tilt mechanism. The shaft assembly passes through a first side of the case and has a twist axis. The electrostatic chuck is fastened on a first end of the shaft assembly outside the case for holding the work piece. The first driving mechanism is disposed within the case and capable of driving the shaft assembly and the ESC to rotate about the twist axis. The micro-tilt mechanism is disposed within the case and capable of driving the shaft assembly and the ESC to tilt relative to the case.

The clamping system for clamping a shank, for example a tool shank, into a seat has a spiral-shaped circumferential groove arranged in the wall of the seating hole and a clamping wedge which is provided with corresponding spiral-shaped ribs and is insertable into a recess on the shank.

A damping tool holder, such as a boring head, a chuck, or a milling cutting arbor, integrates a damping device (2), in the form of an elongated body. The damping device (2) is housed in a mounting body (3), connected by one end to the tool-holder body (1) and having at its other end an end fitting (4) for mounting a tool, whereby the mounting body (3) is equipped with at least one lubricant feed pipe (32), emptying at its front end into the end fitting (4) for mounting a tool and connected at its other end to a circular groove (102) for distributing lubricant that is provided on the front surface of the tool holder (1).

A surgical milling cutter includes a milling cutter bracket, a locking device and a bottom electric motor connected successively. The milling cutter bracket includes a fixing seat with a through hole. A finger guide apparatus with an L-type first bracket at the top end thereof is provided on the upper part of the fixing seat. The end of the L-type first bracket's short side is provided with a downward projection. The lowest point of the projection is lower than that of the milling cutter's cylindrical head when the milling cutter is working normally. The surgical milling cutter utilizes the projection to prevent the possibility of an object contacting with the cylindrical head, thus avoiding an object being cut unevenly. Meanwhile, the L-type bracket can be driven by the finger guide apparatus to rotate so as to change the running direction of the milling cutter, thus facilitating surgical procedures.

A machining system that includes an ultrasonic machining assembly, wherein the ultrasonic machining assembly further includes a machining tool; a collet adapted to receive the machining tool; and an ultrasonic transducer, wherein the ultrasonic transducer is operative to transmit acoustical vibrations to the machining tool; and a machining apparatus, wherein the machining apparatus is adapted to receive and secure the ultrasonic machining assembly, and wherein the machining apparatus is operative to transmit torque to the machining tool by applying rotary motion to the ultrasonic machining assembly.

Embodiments of the present invention generally provide chamber components with enhanced thermal properties and methods of enhancing thermal properties of chamber components including bonding materials. One embodiment of the present invention provides a method for fabricating a composite structure. The method includes applying a bonding material to a first component, and converting the bonding material applied to the first component to an enhanced bonding layer by heating the bonding material to outgas volatile species from the bonding material. The outgassed volatile species accumulates to at least 0.05% in mass of the bonding material. The method further includes contacting a second component and the enhanced bonding layer to join the first and second components.

An internal adapter for use in torque-limiting handles for interchangeable orthopedic tools contains a slidable collar component, house component, retaining ring, spring, driver component, cover and cam which engages a torque-limiting mechanism. A plurality of securing ball mechanisms releasably secure an orthopedic tool in the adapter, while a configuration of chamfered surfaces centrally stabilize the tool. A plurality of guiding chamfers located in a driver component rotationally secures the orthopedic tool.

An attachment apparatus for a reciprocating tool provides a tool holder having an angled bracket and a guide rod extending from the angled bracket. The guide rod can engage a travel slot on the reciprocating tool. An instrument such as a saw blade can be attached to the angled bracket or guide rod. The guide rod stabilizes the instrument during use. The travel slot can be defined integrally on the reciprocating tool or on an attachment to the tool. In some embodiments, a neck mount assembly is attached to the neck on the reciprocating tool. The neck mount assembly can include a frame and a guide plate. The guide plate can include a travel slot shaped for receiving the guide rod.

A thermally zoned substrate holder including a substantially cylindrical base having top and bottom surfaces configured to support a substrate. A plurality of temperature control elements are disposed within the base. An insulator thermally separates the temperature control elements. The insulator is made from an insulting material having a lower coefficient of thermal conductivity than the base (e.g., a gas- or vacuum-filled chamber).

An adhesive layer that bonds the back surface of a plate capable of attracting a wafer and the front surface of a cooling plate together that includes a main adhesive portion, which is made of a hardened matter of a fluid adhesive, and an outer peripheral adhesive portion, gas-supply-hole adhesive portions, lift-pin-hole adhesive portions, and terminal-hole adhesive portions made of a double-faced tape. The tape portions bond the outer peripheral edge on the back surface of the plate and the outer peripheral edge on the front surface of the cooling plate together, and the outer peripheral edges of the holes on the back surface of the plate and the outer peripheral edges of these holes on the front surface of the cooling plate together.

The test fixture includes a housing, a first grip, and a second grip. The first grip and the second grip are each configured to clamp onto an upper surface and lower surface of a material coupon. The test fixture also includes an upper input jaw and a lower input jaw each configured to clamp onto the material coupon near a center of the upper surface and the lower surface of the material coupon. The test fixture is configured to load the material coupon in a first direction and a second direction. The first grip and the second grip are each configured to clamp onto the material coupon at a location which accordingly results in a desired testing ratio regardless of a variation in thickness of the material coupon.

The present invention discloses a kind of universal mounting hole means for different tool heads of electric tools, which are disposed on a mounting portion of the tool head, comprising a central hole and a plurality of long and narrow limiting holes which orient radially surrounding the central hole and disposed in distance with each other. Compared with the prior art, the present invention is applicable to various kinds of structures of the mounting seat on electrical tool and is more universal. It takes much convenience to people when changing different tool heads of electric tools, and it is benefit for storing.

A clamping unit (1) for machine tools (2) with a housing (11) connected in a rotationally fixed arrangement with a machine spindle, (5) and a screw drive (13) that interacts with a draw rod (6) such that rotational movements are converted into translational movements, the housing (11) being provided with an output element by which rotational movements are transmitted to an actuator (21). The housing (11) has an input element in a rotating mounting, with the actuator (21) acting on the input element, and the input element (29) is in driving connection with a shaft (14) by means of intermediate elements (31), whereby to direct rotational movements of the machine spindle (5) via the clamping unit (1), and for adjustment movements of differently configured clamping devices, to be converted into axial adjustment movements and transmitted directly onto the draw rod (6). No complicated electrical control devices and programs are required for adjusting and adapting a power chuck (3) linked to the draw rod (3) to different operating conditions.

An apparatus, particularly a chuck for retaining a thin part for micro-machining processing, is disclosed. The chuck is formed of a plate-shaped body having a first surface and a second surface opposite the first surface. The plate-shaped body includes a light-transmissive material, and at least one of the first surface or the second surface is a roughened surface. The chuck can be incorporated into a micro-machining system using a chuck support that allows light through to backlight a processed part for inspection.

The invention relates to a workholder (10) for holding a workpiece to be processed in a machine tool, which workholder (10) is in the form of a annular body (12) having a central through hole (14), said annular body (12) having at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) obtained by material removal, as well as at least one pressure chamber (22; 42, 44; 58, 60) assigned to said at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) that can be charged with a pressurized fluid. Said at least one weakened area (18, 20; 34, 36, 38, 40; 50, 52, 54, 56) is dimensioned and arranged so as to cause said annular body (12) to be elastically deformable in an axial and/or a radial direction (a, r). As a result, with pressure acting on said pressure chamber (22; 42, 44; 58, 60), said annular body (12) can then be deformed elastically in a well-defined manner in an axial and/or a radial direction (a, r).

A multi-spindle machining machine with a tool changing mechanism contains a base; a carrier including a seat to move in Z axis, a rotary shaft fixed on the seat laterally to drive the seat to rotate in A axis, and a fixing holder coupled to an end portion of the rotary shaft to fix a work piece; a tool changing mechanism including a mount mounted to the rotary shaft to rotate with the rotary shaft and a monitor fixed on the seat to measure a length of the tool clamped on a driving spindle, and including a plurality of slots to receive the tools respectively; a working head moving above the carrier and the tool changing mechanism in X and Y axes and including the driving spindle mounted on a lower end thereof to rotate axially, and the lower end of the driving spindle allowing to engage and disengage the tool.

A pin-and-collet assembly, a longwall shearer comprising a ranging arm attached to a lifting bracket with such assembly, a method for the secure fastening of one piece to another, such as securely fastening the ranging arm to the lifting bracket of a longwall shearer using such assembly as a bushing, and a method for longwall mining of ore, such as trona, using such longwall shearer. This assembly is easy to install, does not have to be tightened during longwall operation of an ore panel, and is also demountable when it is time to stop the longwall mining operation and time to remove/replace the ranging arm for maintenance and/or when the end of the ore panel is reached.

A product dispensing system includes an overcap that has a locking element extending therefrom. A container has a product disposed therein. A bracket is attached to the container. The bracket includes at least one flange and at least one slot. The at least one flange extends toward the at least one slot. A resilient member is disposed within the locking element.

The present invention is a self-locking internal adapter for D-shaped orthopedic tools. A locking ball mechanism prevents movement of the adapter components relative to each other, while a plurality of securing ball mechanisms releasably secure a D-shaped orthopedic tool in the adapter. A chamfered surface of the adapter engages a chamfer of the tool to centrally stabilize the tool in the adapter. The internal adapter may be used with driver handles, ratcheting handles and torque-limiting handles.

The present invention relates to a hole-saw assembly (10) including a hole saw (26) having at one end a plurality of cutting teeth and at the other end two shafts. The assembly includes a mandrel (16) coaxially aligned with said hole-saw and including a body having two bores there through coaxially aligned with said shafts. An annulus (20) located on top of the body is coaxially aligned with said mandrel and hole saw and includes two holes, the annulus rotatable around its longitudinal axis from a first to a second position. In the first position the annulus holes are aligned with the bores and shafts allowing the shafts to be freely insertable and removable and in the second position the holes are misaligned to lock the shafts to the annulus. The mandrel further includes a pair of driving pins (22) adapted to engage driving apertures (24) found in hole saws especially larger ones. Typically the driving pins may biased to enable the assembly to be used even with those hole saws that do not include driving apertures and that also enables easier assembly of the device. A compressible O-ring (42) may further facilitate the operation of the assembly. This device avoids the problem of thread stripping.

A device for forming containers from heated parisons of thermoplastic material, which includes a heating section and a blow molding unit provided with at least one blow molding station. The parisons are held along at least a portion of a transport path between the heating section and the blow molding unit by a carrying element, which has a head that can be inserted into a mouth section of a parison and which includes at least two positionable clamping elements. At least one of the clamping elements is positioned in a recess provided on a side of the head relative to a longitudinal axis of the carrying element. The recess has upper and lower sliding surfaces that extend obliquely relative to the longitudinal axis for acting on the clamping element. The upper head part and the lower head part are braced relative to each other by at least one spring.

In a device for machining, in particular etching and/or developing, substrates, in particular wafers, in particular etching and/or developing, having a turntable, the turntable has a Venturi gap.

The invention relates to a high-precision clamping device for tools in machine tools of the conventional type according to ISO 15488 and to a collet chuck, a base and a tensioning nut. The invention also relates to a chuck key for tightening the locknut without radial stress. The clamping device according to the invention is characterized by a substantially improved runout accuracy, torsional rigidity of the collet chuck and rigidity of the tool clamped therein.

A method for assembling parts. A sealant is placed between a plurality of parts in a stack up to form a workpiece. The workpiece is clamped using a permanent magnet unit and an electromagnetic clamping device in an activated state such that a number of forces caused by a magnetic field clamps the workpiece between the electromagnetic clamping device and the permanent magnet unit. A number of holes are drilled in the workpiece. A number of fasteners are installed in the number of holes.

An apparatus of semiconductor process including a chuck and a vacuum source is provided. The chuck has a plurality of holes for holding a semiconductor substrate, and the vacuum source is used for providing vacuum suction through the holes to make the semiconductor substrate be subjected to varied suction intensities according to a warpage level thereof.

A cutting tool includes a chuck, a compressible conical collet and a lock nut for locking the collet. The cutting tool lock nut has a nut portion with a threaded portion for threading with the chuck, and a locking portion with a collet-locking surface formed with angled coolant grooves thereon. The collet-locking surface presses on the collet head, thereby compressing it to grip a tool shank in a collet bore thereof. As the locking portion presses only against a peripheral surface of the collet head, the lock nut is suitable for locking collets with different bore diameters. When the chuck is provided with a coolant fluid, the coolant fluid flows through the chuck and through the collet towards the locking portion, passing through the coolant notches between the locking portion and the collet head, and sprayed towards a location along the tool shank.

Device for cooling a rotating tool mounted on a machine, including elements for generating a continually renewed first flow of air, external to the tool and around the tool, at a high flow rate, produced via a Coanda-effect flow amplifier device realized in a housing fixed on the machine around the tool holder connected to a source of pressurized air.

A tool holder has a body with a spindle side for fastening the tool holder to a spindle of a machine tool and a tool side for accommodating a tool and has a lubricating media passage from the spindle side to the tool side that contains a lubricating media bush adjustable in the axial direction in the body. The lubricating media bush opens out on the tool side of the body, wherein a guide for the lubricating media hush is provided in the body. The guide contains a fitting section in which the lubricating media bush is adjustably guided, wherein a seal is provided which seals the lubricating media bush relative to the body.

The present invention relates to an apparatus and method for positioning and pressing surgical needle blanks. The apparatus includes a needle blank transferring system which transfers needle blanks between a gripping position and a pressing position. A side press system presses a portion of the needle blank when the blank is in the pressing position, and a gripping member is provided to hold the needle blank at least during the transfer and press operations of the apparatus. The method according to the present invention includes inserting a needle blank into a needle blank gripping member at a gripping position, transferring the needle blank between the gripping position and a pressing position, and pressing a side portion of a body portion of the needle blank with pressing dies.

Surgical needles are produced from martensitic precipitation-hardening stainless steel and then vacuum heat treated and vacuum cooled to increase its tensile strength while retaining the polished surface of the needle. A needle made by this process is also disclosed.

An automated machine for attaching a suture to a surgical needle comprises a first apparatus located at a first predetermined location for sorting a plurality of randomly oriented needles and orienting each needle for automatic handling at a first predetermined location, each of the needles having a suture receiving opening formed therein. A second apparatus located at a second predetermined location is provided for automatically cutting an indefinite length of suture material to a definite length suture strand and for automatically inserting an end of the definite length suture strand into the suture receiving opening formed in the needle. Also provided is a third apparatus for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. An indexing device automatically receives each individual needle in a predetermined orientation at the first predetermined location and conveys the needle for sequential processing from the first to the second locations to form the needle-suture assembly.

An apparatus having a frame; a shuttle member, adapted to receive and hold a needle blank, and movably mounted to the frame; a clamp member detachably mounted on the frame for supplying needle blanks to the shuttle member; a transfer mechanism mounted on the frame for facilitating the transfer of the needle blanks from the clamp member to the shuttle member; a press mechanism for imparting first flat surfaces to first opposing sides of the needle blanks held by the shuttle member; a mandrel mounted on the frame for imparting an arcuate profile to the needle blanks; a transport mechanism for transporting the needle blanks from the shuttle member to the mandrel; and a needle side press for imparting second flat surfaces to second opposing sides of the needle blanks. A method of forming a curved, rectangular bodied needle from substantially round-elongated needle blanks is also disclosed and comprises the steps of: transferring needle blanks from a clamp to a holding shuttle having die surfaces on needle engaging faces thereof; flat pressing first opposing sides of the needle blanks between die surfaces; transporting the needle blanks from the shuttle onto a rotatable mandrel; curving the needle blanks between the rotatable mandrel and a reciprocable belt; rotating the needle blanks about the mandrel and adjacent side press dies and depositing the needle blanks therebetween; and side pressing second opposing sides of the needle blanks between side press dies.

An apparatus for preparing drilled needle blanks from a spool of coiled stock wire may include a laser for drilling a bore in the end of the stock wire and a cutting device for cutting the drilled wire into needle blanks.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

There is disclosed an apparatus for forming a surgical incision member comprising which includes a first die associated with a base and having a first groove therein for receipt of at least a portion of a needle blank. A second die is mounted for movement on the base between a position remote from the first die and a position adjacent the first die. The second die includes a second groove alignable with the first groove to hold a needle blank therebetween, the first and second dies each having spaced apart channels intersecting the first and second grooves. A notching die is provided and is mounted for movement within at the channels so as to engage and notch an edge of the needle blank contained within the first and second grooves. The apparatus also includes structure for curving a needle blank contained within the first and second grooves. A method of forming a surgical incision member is also disclosed, and a surgical incision member blank.

An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a die face with an inner die surface portion. The inner die surface portion includes at least one generally planar crimping surface having an arcuate recess formed therein which extends along at least a portion of the planar crimping surface. The arcuate recess defines a material relief zone such that when the end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the crimping surfaces generally facing the outer surface thereof, the application of an inward crimping force to the dies causes the dies to impact the needle and produce inward crimping forces on opposed sides of the needle end portion to attach the needle to the suture. The relief zones defined by the arcuate recesses receive and collect deformed material from the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art.

A method and apparatus for attaching sutures to curved surgical needles. A vibratory bowl and vibratory rail function to present individual surgical needles to a transfer system in a predetermined orientation. The transfer system then delivers each oriented needle to a frame which positions the needle for subsequent swaging by a rotating die system which selectively impacts the needle to secure the suture thereto.

A machine and method for knurling an end portion of a cylindrical workpiece including a hypodermic needle or biopsy needle. The machine includes a base to which a reciprocating mechanism and a serrated block are attached. A pressure bar is positioned above the base and has a second serrated block attached thereto. The pressure bar is reciprocated back and forth, each movement comprising a stroke. A pair of lobes are attached to the top surface of the pressure bar. A pair of roller blocks are also attached to the base, each roller block having a rectangular opening and a roller located therein. The pressure bar passes through the rectangular openings. As the pressure bar is reciprocated back and forth and the lobes come into contact with the rollers, the pressure bar is biased toward the base whereby a knurl is formed in a workpiece placed between the two serrated blocks. A method for knurling an end portion of a cylindrical workpiece is also disclosed.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

A process for manufacturing surgical needles from solid, cylindrical needle blanks. A plurality of needle blanks are cut from a roll of wire and mounted to a flat carrier strip. The carrier strip then indexes each needle blank to a grinding station where an orbital grinding means grinds the distal end of each needle blank into a taper point while the needle blanks are held fixed in the carrier strip.