f PAD FOR A BICYCLE DISC BRAKE AND DISC BRAKE COMPRISING SUCH A PAD By www.freepatentsonline.com Published On :: Thu, 08 Jun 2017 08:00:00 EDT The invention relates to a pad for a bicycle disc brake, comprising a support frame and an element made of friction-wearing material associated with said support frame. The element made of friction-wearing material comprises a visual wearing indicator, which preferably is defined on an upper portion of the element made of friction-wearing material, more preferably at a side end area of said upper portion. The invention also relates to a bicycle disc brake comprising a pair of pads of the type described above. Full Article
f BRAKE DEVICE OF TRANSMISSION By www.freepatentsonline.com Published On :: Thu, 08 Jun 2017 08:00:00 EDT A brake device of a transmission includes a first brake provided in a transmission including an outer cone and an inner cone, a second brake provided at one end of the first brake and operated at the time of a low stage or backward movement, and an elastic body provided between the first brake and the second brake to operate the first brake or the second brake depending on a spring load. Full Article
f BICYCLE FORK HAVING LOCK-OUT, BLOW-OFF, AND ADJUSTABLE BLOW-OFF THRESHOLD By www.freepatentsonline.com Published On :: Thu, 08 Jun 2017 08:00:00 EDT A bicycle fork includes a pair of fork leg assemblies, each of the leg assemblies having an upper leg telescopingly engaged with a lower leg. A damping assembly is provided in at least one of the legs. The damping assembly includes lock-out and blow-off compression circuits. These compression circuits are externally adjustable without tools. Furthermore, these two compression circuits may be adjusted independently of each other. Full Article
f MODIFIED ACTUATOR DESIGN TO IMPROVE LOAD DISTRIBUTION AND DAMPING By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT The present disclosure provides systems for mitigating brake vibration. In various embodiments, a brake force distribution arrangement may comprise: a member in operable communication with an actuator having at least two contact surfaces such that as one of the at least two contact surfaces moves in a direction of actuation of the actuator the other moves in a direction opposite to the direction of actuation of the actuator. Full Article
f SYSTEMS AND METHODS FOR CARBON-CARBON MATERIALS INCORPORATING YTTRIUM AND ZIRCONIUM COMPOUNDS By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A method of treating a carbon structure is provided. The method may include the step of infiltrating the carbon structure with a ceramic preparation comprising yttrium oxides and zirconium oxides. The carbon structure may be densified by chemical vapor infiltration (CVI) and heat treated to form yttrium oxycarbides and/or carbides and zirconium oxycarbides and/or carbides. Heat treating the carbon structure may comprise a temperature ranging from 1000° C. to 1600° C. Full Article
f SYSTEMS AND METHODS FOR FORMING A LAYER ONTO A SURFACE OF A SOLID SUBSTRATE AND PRODUCTS FORMED THEREBY By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A method for forming a vehicular brake rotor involving loading a shaped metal substrate with a mixture of metal alloying components and ceramic particles in a dieheating the contents of the die while applying pressure to melt at least one of the metal components of the alloying mixture whereby to densify the contents of the die and form a ceramic particle-containing metal matrix composite coating on the metallic substrate; and cooling the resulting coated product. Full Article
f Surface Ventilated Disc Brake Rotor By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A disc brake rotor including a hub portion and a brake disc is provided. The brake disc extends radially outward from the hub portion and includes an outboard disc face and an inboard disc face. A plurality of channels are disposed in the brake disc that are circumferentially spaced from one another. Any one channel in the plurality of channels is open to either the outboard disc face or the inboard disc face. The brake disc includes an outer ring and an inner ring that are circumferentially continuous and uninterrupted along at least the outboard disc face and the inboard disc face. The outer ring is radially spaced from the inner ring with the plurality of channels disposed radially between the outer ring and the inner ring. Advantageously, this arrangement increases shear strength of the brake disc while providing enhanced cooling. Full Article
f PISTON MANUFACTURING DEVICE, PISTON MANUFACTURING METHOD, PISTON AND DISC BRAKE By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A piston manufacturing device includes a first forming device (42) configured to form an annular groove (61) in a piston (11), and a second forming device (52) configured to press an edge (15) of an opening (14) of the piston (11) toward other end side in an axial direction of the piston (11) and to form a thick section (65) extruded from an inner circumferential surface (12b) arranged between the edge (15) and the groove (61) toward an axial center side of the piston (11), wherein a recessed section (53) is formed at a portion of the second forming device (52) that is arranged to abut the edge (15) so that an inner circumferential side of the edge (15) is plastically deformed toward the other end side in an axial direction of the piston (11). Full Article
f FRICTION LINING AND BRAKE PAD FOR A BRAKING SYSTEM By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A friction lining for a brake pad of a braking system includes a solid body of friction material having plurality of slots intersecting at a vortex zone formed as a circular recess in the friction lining. The slots open into the vortex zone at offset locations to promote circulation of air within the vortex zone. The slots extend along a horizontal arc that follows the curvature of a rotor of the braking system when in use. Vertical slots may be included that also open into the vortex zone at offset locations. Full Article
f Cylinder, In Particular For A Tuned Mass Damper, Having A Sleeve-Shaped Add-On Piece By www.freepatentsonline.com Published On :: Thu, 22 Jun 2017 08:00:00 EDT A cylinder (1), particularly for a vibration damper, includes a base (3) and a sleeve-shaped add-on part (5) which at least partially surrounds the cylinder (1) and which has at an end of the cylinder a radially inwardly directed edge profile. The edge profile (11) contacts an end face of the cylinder (1) in a noncontacting manner with respect to the base. Full Article
f RAILCAR BRAKE BEAM ASSEMBLY AND RELATED METHOD OF DESIGNING A RAILCAR BRAKE BEAM ASSEMBLY By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A railcar brake beam assembly including a brake beam formation having a tension member, a compression member and strut, and with the strut defining an axis for the brake beam assembly. First and second brake head assemblies are disposed to opposite lateral sides of the axis, with each brake head assembly being operably carried by the brake beam formation and includes a guide member extending in a direction away from the axis. The first and second brake head assemblies are generally centered laterally relative to the axis of the brake beam assembly. A distal end of the guide member on the first brake head assembly is disposed a different lateral distance from the axis of the brake beam assembly than is a distal end of the guide member on the second brake head assembly to minimize lateral shifting movements while maintaining adequate clearances for permitting reciprocal moments of the brake beam assembly during application of braking forces. A method of designing a brake beam assembly for a railcar is also disclosed. Full Article
f MATERIALS FOR DAMPED HEATSINK DISK BRAKE ASSEMBLY By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A friction disk brake system may comprise a plurality of rotor friction disks and a plurality of stator friction disks. At least one of the friction disks may be a split disk friction disk. The split disk friction disk may comprise a first disk half and a second disk half. A carbon foam damping feature may be located between the first disk half and the second disk half. Full Article
f PLATE ASSEMBLIES INCLUDING FLOATING WEAR LININGS FOR MULTI-DISK BRAKE SYSTEMS AND METHODS FOR REDUCING VIBRATION IN A MULTI-DISK BRAKE SYSTEM By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A plate assembly for a multi-disk brake system is provided. The plate assembly includes at least one of a pressure plate or an end plate and a floating plate wear liner mounted against the at least one of the pressure plate or the end plate. The floating plate wear liner is configured to contact a contact surface of an adjacent rotatable friction disk in response to the multi-disk brake system being actuated. Full Article
f Brake Rotor With Working Surface Inserts By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A brake rotor assembly can include a structural part having a receiving surface and at least one friction surface parts having a contact surface. The friction surface part can be fixably attached to the receiving surface of the structural part such that the contact surface faces away from the receiving surface of the structural surface to form at least part of an annular braking surface arranged concentrically around an axis of rotation of the structural part. Full Article
f VARIABLE-DENSITY COMPOSITE ARTICLES, PREFORMS AND METHODS By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A metal matrix composite article that includes at least first and second regions, first and second reinforcement materials, a metal matrix composite material occupying the second region of the body and comprising a metal matrix material and the second reinforcement component, a preform positioned in the first region of the body and infiltrated by at least the metal matrix material of the metal matrix composite material. The article further includes a transition region located proximate an outer surface of the preform that includes a distribution of the second reinforcement component comprising a density increasing according to a second gradient in a direction toward the outer surface of the preform. Full Article
f BRAKE PAD ASSEMBLY AND HEAT DISSIPATION STRUCTURE THEREOF By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A heat dissipation structure for a brake pad is provided for being assembled to a caliper device. The caliper device includes a caliper body, and the caliper body has a receiving space. The heat dissipation structure includes: a main body, integrally extruded from aluminum and cut to have an ultimate appearance, including a plate body and a heat dissipation portion integrally extending from the plate body, the plate body for being disposed on the caliper body and at least partially extending into the receiving space, when the main body is assembled to the caliper body, the heat dissipation portion is exposed outside the caliper body. A brake pad assembly is further provided, including a heat dissipation structure as described above, further including a brake pad, the brake pad disposed on a lateral face of the plate body. Full Article
f BYPASS FOR A SUSPENSION DAMPER By www.freepatentsonline.com Published On :: Thu, 29 Jun 2017 08:00:00 EDT A vehicle suspension damper comprises a cylinder and a piston assembly including a damping piston along with working fluid within the cylinder. A bypass permits fluid to avoid dampening resistance of the damping piston. A fluid path through the bypass is controlled by a valve that is shifted by a piston surface when the contents of at least one predetermined volume is injected against the piston surface which acts upon the valve. In one embodiment, the bypass is remotely operable. Full Article
f Method for the capture and disposal of carbon dioxide in an energy conversion process By www.freepatentsonline.com Published On :: Tue, 17 Mar 2015 08:00:00 EDT An energy conversion process that exports by-product CO2 at elevated pressure where a fuel gas feed stream is mixed with a reactant stream and additional CO2 is added to at least part of, the fuel gas feed stream, the reactant stream or both through desorption by contacting with a CO2-rich solvent stream in a first stage contactor to produce a mixed feed gas stream and a CO2-lean solvent stream; passing said mixed feed gas stream to a chemical conversion step, where further CO2 is produced; chilling at least part of the products of said chemical conversion step and thereby produce a CO2-lean gas stream; and passing at least part of said CO2-lean gas stream said to a second stage contactor where further CO2 is removed, by absorption, to produce a product gas stream and a solvent stream rich in CO2 from which said CO2-rich solvent stream is subsequently derived. Full Article
f Chemically-modified mixed fuels, methods of production and uses thereof By www.freepatentsonline.com Published On :: Tue, 17 Mar 2015 08:00:00 EDT A chemically-modified mixed fuel includes methane gas from at least two methane-production sources and can be utilized in any process that incorporates a Kellogg Primary Reformer. A method for producing the chemically-modified mixed fuel described herein includes providing a first methane-containing gas from a first methane-production source, providing a second methane-containing gas from a second methane-production source and blending the first methane-containing gas with the second methane-containing gas at a suitable pressure to form a chemically-modified mixed fuel. In some cases, at least one additional methane-containing gas can be provided from at least one additional methane-production source and blended with the chemically-modified fuel. Full Article
f Back mixing device for pneumatic conveying systems By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT The present application provides a back mixing device for use with a pneumatically conveyed flow of solids having a varying flow rate. The back mixing device may include a nozzle, a chamber in communication with the nozzle, and an exit. The chamber may include an expanded area leading to a restriction such that the chamber creates a recirculation pattern in the flow of solids so as to smooth the varying flow rate though the back mixing device. Full Article
f Gasification system flow damping By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT In one embodiment, a gasification system component, such as a quench unit or scrubber may retain of pool of a cooling fluid for cooling another fluid. The gasification system component includes a flow damping mechanism designed to dampen flow of the cooling fluid, the other fluid, or both, within the gasification system component. The flow damping mechanism may be disposed in an inner chamber formed between a dip tube and a draft tube or disposed in an outer chamber formed between the walls of the gasification system component and the draft tube. The flow damping mechanism also may be disposed between the inner chamber and the outer chamber. Full Article
f Gas generator and processes for the conversion of a fuel into an oxygen-depleted gas and/or hydrogen-enriched gas By www.freepatentsonline.com Published On :: Tue, 24 Mar 2015 08:00:00 EDT A gas generator and process for converting a fuel into an oxygen-depleted gas and/or hydrogen-enriched gas. The gas generator is preferably used for generating protection gas or reducing gas for start up, shut down or emergency shut down of a SOFC or SOEC. The process for converting fuel into oxygen-depleted gas and/or a hydrogen-enriched gas includes combusting the fuel in a primary catalytic burner with an oxygen-containing gas to produce a flue gas with oxygen, combusting or partially oxidizing the flue gas comprising oxygen with excess fuel in a secondary catalytic burner to produce a gas with hydrogen and carbon monoxide, and reducing the trace amounts of oxygen from the gas comprising traces of oxygen and obtaining an oxygen-depleted gas, or reducing the carbon monoxide present in the gas by conversion to carbon dioxide or methane to obtain a hydrogen-enriched gas. Full Article
f Process for purifying solid carboniferous fuels prior to combustion, liquefaction or gasification using a rotary chamber By www.freepatentsonline.com Published On :: Tue, 31 Mar 2015 08:00:00 EDT Solid carboniferous fuels contain varying quantities of moisture, mercury, chlorine, nitrogen, sulfur, heavy metals and other materials that attain vapor pressure at elevated temperatures. The cost effective removal of these degrading and sometimes hazardous materials is important to the further use of the fuel for combustion as a solid, liquid, or gas. The solid fuel is cut, shredded, ground or sieved to appropriate size, and heated in a chamber that can exclude oxygen and air thus preventing ignition. The unwanted materials are driven in the gaseous state and extracted for disposal. The solid fuel cleaned of pollutants exits the chamber and is cooled below ignition temperature prior to contact with oxygen. The solid fuel thus purified is more appropriate for combustion, liquefaction or gasification due to the reduced costs in use as a fuel or in the post combustion clean up. Full Article
f Fuel feed system for a gasifier By www.freepatentsonline.com Published On :: Tue, 31 Mar 2015 08:00:00 EDT A method of startup for a gasification system includes assembling a fuel mixture for use by a gasifier at a fuel mixture assembly point, wherein the fuel mixture includes a quantity of particulate solid fuel and a quantity of non-ventable carrier gas. The method includes channeling the fuel mixture through a first conduit to a fuel mixture disassembly system including a non-ventable carrier gas removal apparatus, establishing a substantially steady flow of the fuel mixture within the first conduit, and redirecting the fuel mixture through a second conduit to the gasifier to facilitate gasifier startup. Full Article
f Fuel processing system with temperature-control fluid circuit By www.freepatentsonline.com Published On :: Tue, 31 Mar 2015 08:00:00 EDT An integrated reformer and combustion apparatus for use in a fuel cell system comprises at least one reformer plate (3) at which in use a reforming reaction can take place and at least one combustion plate (1) at which in use a combustion reaction can take place. The plates are arranged in a stack such that the reformer plates (3) and combustion plates (1) are interspersed. The apparatus is arranged such that in use a reforming reaction and a combustion reaction can take place simultaneously, the combustion reaction providing heat for the reforming reaction. A further fluid circuit (19, 29) may be provided in thermal communication with at least one of the reformer unit and the combustion unit so as to allow the temperature of that unit to be controlled. Full Article
f Fuel processor and method for generating hydrogen rich gas By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT A fuel processor for generating hydrogen rich gas or cleaned hydrogen rich gas from hydrocarbon fuel includes an inner housing and an outer housing defining a mantel space between them, wherein at least one fuel reformer unit for reforming hydrocarbon fuel to a hydrogen rich gas and optionally a gas-cleaning unit for cleaning the hydrogen rich gas from unwanted by-products are arranged in the inner housing. The fuel processor further includes a processor inlet for introducing hydrocarbon fuel into the inner housing and a processor outlet for releasing cleaned hydrogen rich gas from the inner housing. The outer housing further includes a fluid inlet for introducing a heat transporting fluid into the mantel space. The inner housing includes at least one opening for providing a fluid-connection between the inner housing and the mantel space. A method for operating such a fuel processor is also provided. Full Article
f Method and apparatus for fast pyrolysis of biomass in rotary kilns By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT Described herein are systems and methods for achieving fast pyrolysis of wood and other carbonaceous solids in rotary reactors. Novel heating, feeding and condensing methods result in high oil yields near those currently achieved with more complicated fast pyrolysis systems. High intensity burners are arranged and controlled to produce high heating rates and uniform temperature of the rotating cylindrical walls of the reactors. The feeding system delays the onset of pyrolysis until the solids fall onto the heated kiln walls. The pyrolysis gases and vapors are rapidly withdrawn and quenched with recycled liquids. The first condenser incorporates a clean out nozzle. Char products are readily separated and discharged into a heat exchanger where heat is recovered and used together with heat from reactor flue gas to dry the solids prior to being fed to the reactor. Full Article
f Apparatus and method for rapidly producing synthetic gas from bio-diesel by-product using microwave plasma By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT Provided are an apparatus and a method for rapidly producing a synthetic gas from a bio-diesel byproduct using microwave plasma, in which, while a plasma flame is generated by a plasma generator and waste glycerin, a bio-diesel byproduct, as fuel, is gasified by being supplied to the generated plasma flame of high temperature, the fuel is supplied in various types to increase the contact time or the contact area with the plasma flame and thus promote gasification thereof and the contents of steam and oxygen supplied and the plasma power are controlled to increase the collection amount of combustible gas and thus allow rapid production of the synthetic gas. Full Article
f Process and system for gasification with in-situ tar removal By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT The present invention relates to a process and system for gasifying biomass or other carbonaceous feedstocks in an indirectly heated gasifier and provides a method for the elimination of condensable organic materials (tars) from the resulting product gas with an integrated tar removal step. More specifically, this tar removal step utilizes the circulating heat carrier to crack the organics and produce additional product gas. As a benefit of the above process, and because the heat carrier circulates through alternating steam and oxidizing zones in the process, deactivation of the cracking reactions is eliminated. Full Article
f Processes for the separation of methane from a gas stream By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT Processes for the catalytic conversion of a carbonaceous composition into a gas stream comprising methane are provided. In addition, the processes provide for the generation of a hydrogen-enriched gas stream and, optionally, a carbon monoxide-enriched gas stream, which can be mixed or used separately as an energy source for subsequent catalytic gasification processes. Full Article
f Methods for gasification of carbonaceous materials By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT The present disclosure is generally directed to process of gasification of carbonaceous materials to produce synthesis gas or syngas. The present disclosure provides improved methods of gasification comprising: adding one or more carbonaceous materials, adding a molecular oxygen-containing gas, adding a methane-containing gas and optionally adding water or steam into said gasifier. This disclosure is also directed to process of production of one or more alcohols from said syngas via fermentation or digestion in the presence of at least one microorganism. Full Article
f Method and system for producing synthetic gas from biomass By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT A method for producing synthetic gas from biomass by: a) grinding the biomass, feeding the biomass into a pyrolysis furnace while spraying a first superheated water vapor into the pyrolysis furnace, controlling the temperature of the pyrolysis furnace at 500-800° C., contacting the biomass with the first superheated water vapor for a pyrolysis reaction to yield crude synthetic gas and ash including coke; b) cooling the ash, and separating the coke from the ash; c) transporting the crude synthetic gas and the coke into a gasifier, spraying a second superheated water vapor into the gasifier, controlling the gasifier at an operating temperature of 1200-1600° C., contacting the biomass with the second superheated water vapor for a gasification reaction to yield primary synthetic gas; and d) cooling, removing dust, deacidifying, and desiccating the primary synthetic gas to obtain clean synthetic gas. Full Article
f Method and apparatus for incinerating waste By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT The invention provides a method and apparatus for incinerating waste, wherein the waste is one or more of an organic waste and an inorganic waste. The apparatus includes a grinder for grinding a mixture of the waste and calcium carbonate. The ground mixture is then fed to a molten metal bath contained within a crucible. Thereafter, a heating member configured proximal to the crucible combusts the mixture of the waste and the calcium carbonate to form one or more of slag and one or more acidic gases. On combustion, the one or more acidic gases are neutralized by calcium hydroxide produced as a result of combusting the calcium carbonate. Additional metal compounds usable as fertilizers are also produced in response to reacting with the one or more acidic gases. Full Article
f Method for producing methane by catalytic gasification of coal and device thereof By www.freepatentsonline.com Published On :: Tue, 07 Apr 2015 08:00:00 EDT The invention relates to a gasifier comprising a syngas generation section, a coal methanation section and a syngas methanation section in the order from bottom to top. The invention also relates to a process for preparing methane by catalytically gasifying coal using such a gasifier. Optionally, the gasifier is additionally provided with a coal pyrolysis section above the syngas methanation section. Full Article
f Tar removal for biomass gasification systems By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT The disclosed embodiments provide systems for the removal and use of tar from a biomass gasification system. For example, in one embodiment, a biomass gasification system includes a reactor configured to gasify a biomass fuel in the presence of air to generate a producer gas. The system also includes an absorber configured to receive a mixture of the producer gas and tar and to absorb the tar into an organic solvent to produce treated producer gas and a rich solvent mixture containing at least a portion of the tar. The system further includes a recycle line configured to direct the rich solvent mixture to a biomass gasifier. Full Article
f Enhanced plasma gasifiers for producing syngas By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A plasma gasification reactor, and process for its operation, with one or both of, first, a quench zone within an upper part of a top section of the reactor and, second, feed ports through a lateral wall of a middle section of the reactor for supplying feed material to a feed bed within the middle section and the feed ports located proximate the feed bed. The quench zone is provided with nozzles for introducing a fluid to reduce the temperature of molten solid bits sufficiently to minimize their sticking within external ductwork. The middle section feed port arrangement assists in more thorough reaction of light particles in the feed material that may otherwise exit with gaseous products. Full Article
f Hydrogen generator system with liquid interface By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A hydrogen generator system and a fuel cell system including the hydrogen generator system are disclosed. The hydrogen generator system includes a replaceable cartridge that is removably contained within the system, and an external pump disposed outside the cartridge housing and configured to pump a fluid. The cartridge includes a cartridge housing, a liquid reservoir disposed within the cartridge housing and configured to contain a liquid including a reactant, a reaction area disposed within the cartridge housing and within which the reactant reacts to produce hydrogen gas, a liquid flow path disposed within the cartridge housing and through which the reactant liquid can flow from the liquid reservoir to the reaction area, and an internal pump disposed within the cartridge housing that can be operated by the external pump and is configured to transport the reactant liquid through the liquid flow path. Full Article
f Upgrading coal and other carbonaceous fuels using a lean fuel gas stream from a pyrolysis step By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A method and apparatus for upgrading coal and other carbonaceous fuels includes subjecting the carbonaceous fuel to a pyrolyzing process, thereby forming upgraded carbonaceous fuel and a flow of lean fuel gases. Auxiliary fuel is combusted in an auxiliary fuel combustor to produce auxiliary fuel combustion gases, and the lean fuel gases are heated with the auxiliary fuel combustion gases. The heated lean fuel gases are combusted in a lean fuel combustor, thereby producing a gas stream of products of combustion, and at least a portion of the gas stream of products of combustion are directed to the pyrolyzer. Full Article
f Staged combustion of sulfureous combustible effluents with recovery of the sulfur in the claus process By www.freepatentsonline.com Published On :: Tue, 14 Apr 2015 08:00:00 EDT A process for advantageously efficiently treating a sulfureous combustible effluent stream by recovering the sulfur in elemental form comprises a step of combustion of the sulfureous combustible effluent stream with an oxidant gas in excess, and then a step of post-combustion of the effluents from the combustion step with an acidic gas. The stream of the post-combustion effluents, free of chemical compounds that are harmful to the efficacy of the Claus catalysts, is treated in a Claus unit, which performs the recovery of the sulfur in elemental form. Full Article
f Various methods and apparatuses for an ultra-high heat flux chemical reactor By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT Various processes and apparatus are discussed for an ultra-high heat flux chemical reactor. A thermal receiver and the reactor tubes are aligned to 1) absorb and re-emit radiant energy, 2) highly reflect radiant energy, and 3) any combination of these, to maintain an operational temperature of the enclosed ultra-high heat flux chemical reactor. Particles of biomass are gasified in the presence of a steam carrier gas and methane in a simultaneous steam reformation and steam biomass gasification reaction to produce reaction products that include hydrogen and carbon monoxide gas using the ultra-high heat flux thermal energy radiated from the inner wall and then into the multiple reactor tubes. The multiple reactor tubes and cavity walls of the receiver transfer energy primarily by radiation absorption and re-radiation, rather than by convection or conduction, to the reactants in the chemical reaction to drive the endothermic chemical reaction flowing in the reactor tubes. Full Article
f Solids circulation system and method for capture and conversion of reactive solids By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT A solids circulation system receives a gas stream containing char or other reacting solids from a first reactor. The solids circulation system includes a cyclone configured to receive the gas stream from the first reactor, a dipleg from the cyclone to a second reactor, and a riser from the second reactor which merges with the gas stream received by the cyclone. The second reactor has a dense fluid bed and converts the received materials to gaseous products. A conveying fluid transports a portion of the bed media from the second reactor through the riser to mix with the gas stream prior to cyclone entry. The bed media helps manipulate the solids that is received by the cyclone to facilitate flow of solids down the dipleg into the second reactor. The second reactor provides additional residence time, mixing and gas-solid contact for efficient conversion of char or reacting solids. Full Article
f Method for operating a reformer furnace and reforming plant By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT A method for producing a synthesis-gas product gas and a vapor stream includes catalytic steam reforming a hydrocarbonaceous feedstock in a steam reformer. The hot synthesis-gas product gas stream is cooled in a heat exchanger to form a cooled synthesis-gas product gas stream and a first partial vapor stream, which is supplied to the product vapor stream. The reforming furnace is operated so as to burn a burner feedstock in burners, cool a hot flue gas stream from the burners in a heat exchanger to form a cooled flue gas stream and a second partial vapor stream, and separate the cooled flue gas stream into a waste gas stream and a flue gas recirculation stream. The flow of the recirculated flue gas is increased with decreasing flow of the synthesis-gas product gas to obtain an approximately constant product vapor stream by increasing the second partial vapor stream. Full Article
f Method and system for producing integrated hydrogen from organic matter By www.freepatentsonline.com Published On :: Tue, 21 Apr 2015 08:00:00 EDT A method for production of hydrogen from organic matter, includes: pyrolysis of a feed of organic matter by passing a gaseous treatment stream essentially having carbon dioxide through the organic matter, the pyrolysis producing, on the one hand, a pyrolysis gas stream having the gaseous treatment stream, steam and volatile organic compounds originating from the organic matter, and on the other hand pyrolysis chars having carbon components; oxycombustion of at least a proportion of the volatile organic compounds present in the pyrolysis gas stream, by injection of oxygen, upstream of a layer of redox filtering matter comprising high-temperature carbon components; and after the oxycombustion, passing the oxidized pyrolysis gas stream through the redox layer, the passage producing a synthesis gas stream comprising hydrogen obtained by deoxidation of steam by the high-temperature carbon components. Full Article
f Pre-processing assembly for pre-processing fuel feedstocks for use in a fuel cell system By www.freepatentsonline.com Published On :: Tue, 28 Apr 2015 08:00:00 EDT A pre-processing assembly and method for processing fuel feedstock containing oxygen and hydrocarbons having higher and lower hydrocarbon content for a fuel cell, wherein the pre-processing assembly has a deoxidizing bed for reducing oxygen in the fuel feedstock and a pre-reforming bed for reducing higher hydrocarbon content in the fuel feedstock and wherein the deoxidizing bed and the pre-reforming bed are disposed within a common reaction vessel such that the fuel feedstock first passes through the deoxidizing bed and thereafter through the pre-reforming bed. The pre-reforming assembly may further include a propane processor bed for processing propane and propylene in the fuel feedstock, where the propane processor bed is disposed within the common reaction vessel with the deoxidizing bed and the pre-reforming bed. Full Article
f System and process for making hydrogen from a hydrocarbon stream By www.freepatentsonline.com Published On :: Tue, 28 Apr 2015 08:00:00 EDT This invention relates to a process and apparatus for the production of pure hydrogen by steam reforming. The process integrates the steam reforming and shift reaction to produce pure hydrogen with minimal production of CO and virtually no CO in the hydrogen stream, provides for CO2 capture for sequestration, employs a steam reforming membrane reactor, and is powered by heat from the convection section of a heater. Full Article
f Gasifier monitor and control system By www.freepatentsonline.com Published On :: Tue, 28 Apr 2015 08:00:00 EDT A system, including a gasifier comprising a wall defining a chamber, an inlet, an outlet, and a port, a combination feed injector coupled to the inlet, wherein the combination feed injector is configured to inject a first fuel and air or oxygen into the chamber to preheat the gasifier, and the combination feed injector is configured to inject a second fuel and oxygen into the gasifier after preheating to gasify the second fuel, an optical device coupled to the port, a sensor coupled to the optical device, and a monitoring system coupled to the sensor, wherein the monitoring system is configured to acquire data from the sensor, process the data, and provide an output representative of a condition of the gasifier based on the data. Full Article
f Fuel processing systems with thermally integrated componentry By www.freepatentsonline.com Published On :: Tue, 28 Apr 2015 08:00:00 EDT Hydrogen-producing assemblies, fuel cell systems including the same, methods of producing hydrogen gas, and methods of powering an energy-consuming device. Hydrogen-producing assemblies may include a monolithic body that defines at least a reforming conduit, and in some embodiments a plurality of reforming conduits, in which a feed stream is catalyzed into a reformate gas stream containing hydrogen gas, and a burner conduit, in which a fuel-air stream is combusted. The monolithic body is constructed to conduct heat generated by the exothermic reaction of the combustion from the burner conduit to the reformer conduit. In some hydrogen-producing assemblies, the monolithic body further defines a vaporizing conduit, in which liquid portions of the feed stream are vaporized prior to being delivered to the reformer conduit, and the monolithic body may be constructed to conduct heat from the burner conduit to the vaporizing conduit. Full Article
f Method for forming synthesis gas using a plasma-catalyzed fuel reformer By www.freepatentsonline.com Published On :: Tue, 28 Apr 2015 08:00:00 EDT A method of forming a synthesis gas utilizing a reformer is disclosed. The method utilizes a reformer that includes a plasma zone to receive a pre-heated mixture of reactants and ionize the reactants by applying an electrical potential thereto. A first thermally conductive surface surrounds the plasma zone and is configured to transfer heat from an external heat source into the plasma zone. The reformer further includes a reaction zone to chemically transform the ionized reactants into synthesis gas comprising hydrogen and carbon monoxide. A second thermally conductive surface surrounds the reaction zone and is configured to transfer heat from the external heat source into the reaction zone. The first thermally conductive surface and second thermally conductive surface are both directly exposed to the external heat source. A corresponding apparatus and system are also disclosed herein. Full Article
f Solid feed systems for elevated pressure processes, gasification systems and related methods By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT A solid feed system may comprise a supersonic nozzle, an isolated injection section having a port for injection of solid feedstock positioned downstream from the supersonic nozzle, and a supersonic diffuser positioned downstream from the isolated injection section. Additionally, a gasification system may comprise such a solid feed system and a reaction chamber downstream thereof. Furthermore, a method of reacting a solid feedstock under pressure may include directing a fluid flow through a supersonic nozzle to provide a supersonic flow stream, and directing the supersonic flow stream through an isolated injection section at a static pressure at least fifty percent (50%) lower than an operating pressure within a reaction chamber (e.g., at a static pressure near ambient pressure). Full Article
f Hydrogen generator with improved fluid distribution By www.freepatentsonline.com Published On :: Tue, 05 May 2015 08:00:00 EDT The invention is a hydrogen generator including a housing, a reaction area, a fluid reservoir, a pellet comprising a first reactant within the reaction area, a fluid comprising a second reactant within the fluid reservoir, a fluid flow path between the fluid reservoir and the reaction area, and a hydrogen outlet. The fluid flow path comprises a follower assembly biased toward the pellet, the follower assembly includes an articulated joint and a follower, and the second reactant can react with the first reactant in the reaction area to produce hydrogen gas and byproducts. Full Article