A balun transformer includes an unbalanced terminal, two balanced terminals, a directional coupler, a low pass filter, and a high pass filter. The directional coupler includes first, second, third and fourth terminals. The first terminal is connected to the unbalanced terminal. A predetermined phase difference exists between the output signal of the second terminal and the output signal of the third terminal. The second terminal is connected to the first terminal by a line constituting the directional coupler. The low pass filter is connected between the second terminal and one of the balanced terminals. The high pass filter is connected between the third terminal and the other balanced terminal.

A microelectromechanical (MEM) resonator includes a resonant cavity disposed in a first layer of a first solid material disposed on a substrate and a first plurality of reflectors disposed in the first layer in a first direction with respect to the resonant cavity and to each other. Each of the first plurality of reflectors comprises an outer layer of a second solid material and an inner layer of a third solid material. The inner layer of each of the first plurality of reflectors is adjacent in the first direction to the outer layer of each reflector and to either the outer layer of an adjacent reflector or the resonant cavity.

A fabric for forming a fibrous paper web having an embossed surface is provided that includes at least longitudinal and transverse threads interwoven with one another in a weave repeat defining a machine side and a paper side. Some of the longitudinal threads form embossing threads having projecting paper side floats on the paper side of the fabric passing over more than one transverse thread. The fabric includes at least a first woven fabric layer forming the paper side on its outside and having longitudinal and transverse first threads interwoven with one another and a second woven fabric layer forming the machine side on its outside and having longitudinal and transverse second threads interwoven with one another. At least some of the longitudinal second threads form embossing threads, which penetrate the first woven fabric layer for forming the paper side floats and connect the two woven fabric layers.

A three dimensional woven preform, a fiber reinforced composite incorporating the preform, and methods of making thereof are disclosed. The woven preform includes one or more layers of a warp steered fabric. A portion of the warp steered fabric is compressed into a mold to form an upstanding leg. The preform includes the upstanding leg and a joggle in a body portion. The body portion and upstanding leg are integrally woven so there is continuous fiber across the preform. A portion of the warp steered fabric includes stretch broken carbon fibers in the warp direction, and another portion includes conventional carbon fibers. The warp steered fabric can be woven on a loom equipped with a differential take-up mechanism. The warp steered fabric can be a single or multilayer fabric. The preform or the composite can be a portion of an aircraft window frame.

An charging device includes: capacitors connected in series; a charging unit that charges the capacitors; bypass units, each respectively connects in parallel to each capacitors, wherein each bypass unit causes, when a charged voltage of any capacitor has reached a set voltage, a charging current to bypass the capacitor whose charged voltage has reached the set voltage; and a control unit that controls the charging unit to charge the capacitors in such a manner that, when a charging voltage of the any capacitor has reached the set voltage, the control unit causes the charging unit to reduce the charging current, and if a predetermined period has elapsed since the charging voltage has reached the set voltage, and if a charging voltage of any of the other capacitors has not reached the set voltage after the predetermined period, the control unit causes the charging unit to increase the charging current.

An electrical generator includes a stator having fractional-slot concentrated windings and a rotor having field windings. A drive is provided having a circuit to control current flow to the field windings and a controller to input an initial DC field current demand to the circuit to cause the circuit to output an initial DC field current representative of a DC field current demand that would cause an electrical generator having sinusoidal stator windings to output a desired AC power. The controller receives feedback on the magnetic field generated by the initial DC field current, isolates an ideal fundamental component of the magnetic field based on the feedback and to generate a modified DC field current demand, and inputs the modified DC field current demand to the circuit, thereby causing the circuit to output an instantaneous non-sinusoidal current to the field windings to generate a sinusoidal rotating air gap magnetic field.

A ground power supply line for electric traction vehicles is provided with two conductors carried by a series of tiles aligned to one another; each tile has a conductive plate and a lower supporting structure, which is made of insulating material and accommodates electric connectors, normally open switches, and a control and command unit, which switches the switches for selectively electrically connecting the conductive plate to the conductors in response to a signal deriving from an electric traction vehicle passing over said external conductive plate; the upper surface of the conductive plates is flushed with the remaining part of a road surface.

A method for producing process vapor and boiler feed steam in a heatable reforming reactor for producing synthesis gas. The sensible heat of a synthesis gas produced from hydrocarbons and steam can be used so that two types of vapor are produced during the heating and evaporation of boiler feed water and process condensate. The method also includes a conversion of the carbon monoxide contained in the synthesis gas. The method includes an optional heating of the boiler feed water using the flue gas from the heating of the reforming reactor. The sensible heat of the synthesis gas and of the flue gas originating from the heating can be used more efficiently. The disadvantages from the flue gas heating, which are caused by the fluctuating heat supply in the flue gas duct, are avoided. A system for practicing the method is also disclosed.

These and other objectives are obtained by a hand-held apparatus for use in harvesting earthworms using a source of electrical energy having a positive terminal and a negative terminal. The apparatus has a body which has a bottom surface. The apparatus has a positive contact connected to the positive terminal and a negative contact connected to the negative terminal. A first electrically conductive wire runs from the positive contact along the bottom surface to a first terminus point and a second electrically conductive wire running from the negative contact along the bottom surface to a second terminus point, wherein the conductive wires are exposed along the bottom surface. The first electrically conductive wire and the second electrically conductive wire are in contact with the earthworm and supply an electrical current sufficient to immobilize the earthworm.

The present invention provides an apparatus and process for making softgel capsules having incorporated therein other solid dosage forms selected from the group consisting of pellets, smaller capsules, smaller tablets, sustained release solid dosage forms, immediate release solid dosage forms, extended release solid dosage forms and zero order release solid dosage forms, said apparatus comprising: (a) two spreader boxes; (b) two casting drums; (c) a pair of rotary dies having means for suction; (d) a liquid fill system; (e) a wedge for heating gelatine ribbons and feeding said fill; and (f) two lateral dispensing devices said lateral dispensing devices including hoppers having said solid dosage forms, channelguides for transporting said solid dosage forms and a grasping claw for dispensing said solid dosage form into the softgel pocket formed in the rotary dies.

A method for processing application forms comprising extracting content from filled first forms of consumers, each of the first forms comprising one or more fields, arranging the extracted content of one or more fields of the plurality of fields of the plurality of filled first forms in a first matrix; encoding the content of each of the rows of the first matrix to define a second matrix; and disposing the encoded content of the second matrix in multiple empty second forms such that content of one column is disposed on only one of the empty second forms, each of the second forms includes the same type and number of fields as that of one of the filled first forms, further wherein the number of the filled second forms is based on the number of the one or more fields in the filled first forms.

A board comprised of a wood structure having a first surface, a second surface, a first lateral edge, a second lateral edge and opposing ends. Sound attenuating elements embedded within the wood structure and stiffening elements positioned within the wood structure to coincide with the location of floor joist to which the board will be secured. The boards further forming a ceiling/floor structure by laying a single set of the boards adjacent to each other and securing them to the floor joists.

The present invention is a material forming apparatus that includes a piece of material that is a piece of laminated wood, a cover sheet made of plastic material, a flexible bed, a plurality of bed arms and a plurality of drive gears. The material forming apparatus also includes a numerical digital display, a plurality of roller clamps, one or more cranks with a grasping knob and a plurality of pivoting arms that are rotated by rotation of the drive gears and move the bed arms to force the flexible bed and the piece of material into a desired arc radius.

A sheet conveyance unit for transporting a sheet unreeled from a roll of paper includes a roll holder including a pair of supporters to support both axial end portions of the roll, movable in an axial direction of the roll, a pair of first conveyance rollers, a pair of second conveyance rollers, a tensioner to tension the sheet, disposed between the first conveyance rollers and the second conveyance rollers, and a tension adjustment unit. The tensioner includes a contact plate to press against the sheet, extending over an entire width of the sheet and pivotably supported on a casing of the sheet conveyance unit. The tension adjustment unit changes the tension of the sheet by adjusting a force to press the contact plate against the sheet and includes a first adjuster to change the tension of the sheet in conjunction with the interval between the supporters.

A horticulture apparatus for preparing and seeding a strip of farmland with a tractor includes a front frame fixed with the tractor and including a horizontal tine support bar for holding a plurality of downwardly-projecting tines. The front frame includes a middle frame pivot mount and pivot angle adjustment mechanism. A middle frame is fixed with the middle frame pivot mount and is adapted to be raised or lowered. A longitudinal support bar is fixed with a drill planter roller assembly that includes two drill planter roller frames each supporting at least one adjustable drill planter roller. A U-shaped back frame has two forward arms each pivotally fixed with the middle frame and including a rear drill planter roller. A seed distributing mechanism for fixing with the tractor includes a hopper having an open top end and a bottom end that includes a seed distribution opening and a seed spreader.

An alignment film forming apparatus and a method are provided to form an alignment film for a liquid crystal in a single process of simultaneously executing a film deposition process of ion beam sputtering and an alignment process. The method greatly restricts the size of a substrate. An alignment film forming apparatus includes a target disposed on a top surface side of a substrate and having a sputtering surface defining a sharp angle to the top surface of the substrate, a transfer table that transfers the substrate in a predetermined direction, and an ion source disposed on the top surface side of the substrate in such a way that an ion beam is irradiated on the sputtering surface of the target. An ion beam reflected at the sputtering surface is irradiated on a sputtering film formed on the substrate. The apparatus includes a mask disposed in such a way as to cover a part of the top surface of the substrate on an upstream side of a position where the sputtering film is formed, and a temperature regulator which regulates the temperature of the target.

An apparatus and associated method for reorienting the magnetic anisotropy of magnetic recording discs. A pallet that is moveable along a path of travel is also sized to selectively hold either a first magnetic recording disc of a first size or a second magnetic recording disc of a second size different than the first size. A first processing chamber in the path of travel is adapted for forming a soft underlayer (SUL) of magnetic material with non-radially oriented magnetic anisotropy on a substrate corresponding to one of the first and second magnetic recording discs. A second processing chamber in the path of travel downstream of the first processing chamber is adapted for selectively re-orienting the SUL's magnetic anisotropy via a magnetic source emanating a first magnetic field if the substrate corresponds to the first magnetic recording disc and emanating a different second magnetic field if the substrate corresponds to the second magnetic recording disc.

Electrode configurations for electric-field enhanced performance in catalysis and solid-state devices involving gases are provided. According to an embodiment, electric-field electrodes can be incorporated in devices such as gas sensors and fuel cells to shape an electric field provided with respect to sensing electrodes for the gas sensors and surfaces of the fuel cells. The shaped electric fields can alter surface dynamics, system thermodynamics, reaction kinetics, and adsorption/desorption processes. In one embodiment, ring-shaped electric-field electrodes can be provided around sensing electrodes of a planar gas sensor.

Semiconductor devices including a stressor in a recess and methods of forming the semiconductor devices are provided. The methods may include forming a trench in an active region and the trench may include a notched portion of the active region. The methods may also include forming an embedded stressor in the trench. The embedded stressor may include a lower semiconductor layer and an upper semiconductor layer, which has a width narrower than a width of the lower semiconductor layer. A side of the upper semiconductor layer may not be aligned with a side of the lower semiconductor layer and an uppermost surface of the upper semiconductor layer may be higher than an uppermost surface of the active region.

Apparatus and method for automated drilling of a borehole in a subsurface formation. In one embodiment, a method includes selecting at least one control variable. A drilling performance objective having a value that is influenced by drilling of the borehole using the at least one control variable is defined. A first interval of the borehole is drilled maintaining the at least one control variable at a first value. A second interval of the borehole is drilled maintaining the at least one control variable at a second value. A third interval of the borehole is drilled maintaining the at least one control variable at a third value. The third value is selected based on a comparison of the values of the drilling performance objective while drilling the first interval and second interval to a predetermined optimal value of the drilling performance objective.

A method of monitoring a well for unwanted formation fluid influx is disclosed. Measurements of well outflow are acquired during a period in which drilling operations are performed for the well. Occurrences of stagnant flow events during the period are determined. An outflow signature is generated from the well outflow measurements for each stagnant flow event. The outflow signatures are displayed sequentially in time of occurrence. Each outflow signature is analyzed for an anomaly.

According to one embodiment, a solid state imaging device includes a sensor substrate having a plurality of pixels formed on an upper face, a microlens array substrate having a plurality of microlenses formed and a connection post with one end bonded to a region between the microlenses on the microlens array substrate and with the other end bonded to the upper face.

Melters for glass forming apparatuses and glass forming apparatuses comprising the same are disclosed. According to one embodiment, a melter for melting glass batch materials includes a base portion and a rigid exoskeleton rigidly attached to the base portion and comprising a plurality of upright members interconnected with a plurality of cross members defining an exoskeleton interior volume. Connection nodes formed at intersections of the plurality of cross members with upper ends of the plurality of upright members are constrained from movement relative to the base portion in a longitudinal direction, a transverse direction, and a vertical direction. A tank assembly is positioned on the base portion in the exoskeleton interior volume and coupled to the rigid exoskeleton. In some embodiments, the melter has a dynamic resistance greater than 0.3.

Accordingly, a method of forming a metal chalcogenide material may comprise introducing at least one metal precursor and at least one chalcogen precursor into a chamber comprising a substrate, the at least one metal precursor comprising an amine or imine compound of an alkali metal, an alkaline earth metal, a transition metal, a post-transition metal, or a metalloid, and the at least one chalcogen precursor comprising a hydride, alkyl, or aryl compound of sulfur, selenium, or tellurium. The at least one metal precursor and the at least one chalcogen precursor may be reacted to form a metal chalcogenide material over the substrate. A method of forming a metal telluride material, a method of forming a semiconductor device structure, and a semiconductor device structure are also described.

A PV panel uses an array of small silicon sphere diodes (10-300 microns in diameter) connected in parallel. The spheres are embedded in an uncured aluminum-containing layer, and the aluminum-containing layer is heated to anneal the aluminum-containing layer as well as p-dope the bottom surface of the spheres. A phosphorus-containing layer is deposited over the spheres to dope the top surface n-type, forming a pn junction. The phosphorus layer is then removed. A conductor is deposited to contact the top surface. Alternatively, the spheres are deposited with a p-type core and an n-type outer shell. After deposition, the top surface is etched to expose the core. A first conductor layer contacts the bottom surface, and a second conductor layer contacts the exposed core. A liquid lens material is deposited over the rounded top surface of the spheres and cured to provide conformal lenses designed to increase the PV panel efficiency.

A conductive paste may include a conductive component and an organic vehicle. The conductive component may include an amorphous metal. The amorphous metal may have a lower resistivity after a crystallization process than before the crystallization process, and at least one of a weight gain of about 4 mg/cm2 or less and a thickness increase of about 30 μm or less after being heated in a process furnace at a firing temperature.

According to example embodiments, a conductive paste includes a conductive component that contains a conductive powder and a titanium (Ti)-based metallic glass. The titanium-based metallic glass has a supercooled liquid region of about 5K or more, a resistivity after crystallization that is less than a resistivity before crystallization by about 50% or more, and a weight increase by about 0.5 mg/cm2 or less after being heated in a process furnace at a firing temperature. According to example embodiments, an electronic device and a solar cell may include at least one electrode formed using the conductive paste according to example embodiments.

Hemispheres and spheres are formed and employed for a plurality of applications. Hemispheres are employed to form a substrate having an upper surface and a lower surface. The upper surface includes peaks of pillars which have a base attached to the lower surface. The peaks have a density defined at the upper surface by an array of hemispherical metal structures that act as a mask during an etch to remove substrate material down to the lower surface during formation of the pillars. The pillars are dense and uniform and include a microscale average diameter. The spheres are formed as independent metal spheres or nanoparticles for other applications.

Methods of forming a photovoltaic structures including nanoparticles are disclosed. The method includes electrospray deposition of nanoparticles. The nanoparticles can include TiO2 nanoparticles and quantum dots. In an example, the nanoparticles are formed on a flexible substrate. In various examples, the flexible substrate is light transparent. Photovoltaic structures and apparatus for forming photovoltaic structures are disclosed.

An automatic circle forming apparatus adapted for automatically forming OPP (O-phenylphenol) plastic circles includes a lower equipment cabinet, a first base plate, a transmitting module, an automatic separating module, an automatic tearing film module, a sucking waste mechanism, a displacement module, an automatic forming module and an upper equipment cabinet. The upper equipment cabinet is positioned on the first base plate for installing the transmitting module, the automatic separating module, the automatic tearing film module, the sucking waste mechanism, the displacement module and the automatic forming module therein. The upper equipment cabinet is equipped with a man-machine control interface which connects with and controls the transmitting module, the automatic separating module, the automatic tearing film module, the sucking waste mechanism, the displacement module and the automatic forming module for automatically forming the OPP plastic circles so as to improve operation efficiency and save a human cost.

According to some embodiments, a method and apparatus are provided to vary a clock signal frequency for a first time period between a lower limit of a range of problematic frequencies and a frequency lower than the lower limit, and vary the clock signal frequency for a second period of time between an upper limit of the range of problematic frequencies and a frequency greater than the upper limit.

A multi-standard flash-memory-card carrier is about the same size as a thick credit card and fits into a wallet. The multi-standard flash-memory-card carrier has bays that accept flash-memory cards. Larger bays on one side receive SD cards and a Memory Stick Duo card, while micro bays on another side of the carrier receive microSD cards and Memory Stick Micro cards. A carrier spine sandwiched between top and bottom covers has openings forming the bays. Spring-clip tabs on spring-clip fingers fit into notches on the side of the flash-memory cards to secure the flash-memory cards into the multi-standard flash-memory-card carrier to prevent loss. The spring-clip fingers are movable parts of the carrier spine that are deformed during insertion of the flash-memory cards. Both micro and standard flash-memory cards can be carried in the same multi-standard flash-memory-card carrier that can be placed in plastic sleeves for credit cards in a person's wallet.

A container storing an anesthetic is disclosed. The container is sealed by a closure and stores a liquid anesthetic solution. The anesthetic is from 0.1% to 10% by weight of the liquid anesthetic solution. The container is made of a material that is inert to the anesthetic and the closure is made of siliconized rubber or a metal. A concentration of the anesthetic in a liquid anesthetic solution stored in the container following a predetermined time period is at least 93% of a concentration of the anesthetic in a liquid anesthetic solution before the liquid anesthetic solution is stored in the container.

The invention relates to a device for holding sheets in a binder which form a folded stack, comprising a holding element (3) connected to the spine (2) of the binder (1). According to the invention, the holding element (3) engages behind the innermost sheet of the stack (4) at its fold (9).

A response form security device is provided for use with a generally planar response form having an answer area bearing answer blanks upon which a respondent makes marks to indicate a plurality of responses. The security device includes a sleeve adapted and constructed to slidably receive and cover the response form. An access window is formed in the sleeve, and permits visual access by the respondent to a number of fewer than all of the answer areas of the response form. The length of the sleeve and the configuration of the answer window are chosen so as to prevent anyone other than the user from seeing a number of marks on the answer area sufficient to observe a repeatable pattern of marks.

The present invention relates to a multilayer information page (1) for a security document, which includes an information part (3) manufactured from a material allowing at least some identification information of the information page to be entered thereto by utilizing laser engraving, the identification information provided on the information page (1) being readable from an upper surface thereof, and a flexible and bending resistant connecting part (2) for connecting the information page (1) to the security document, the connecting part (2) comprising a fastening end (8) by means of which the connecting part (2) is fastened to the information part (3). In order to ensure that detachment of the information part and the connecting part from one another leaves visible marks, the fastening end (3) of the connecting part (2) is arranged to overlap with a lower surface of the information part (3). Furthermore, the information page (1) includes a transparent surface layer (7) which covers at least the fastening end (8) and at least a part of the lower surface of the information part (3) and through which at least the fastening end (8) is visible.

A device for forming containers from heated parisons of thermoplastic material, which includes a heating section and a blow molding unit provided with at least one blow molding station. The parisons are held along at least a portion of a transport path between the heating section and the blow molding unit by a carrying element, which has a head that can be inserted into a mouth section of a parison and which includes at least two positionable clamping elements. At least one of the clamping elements is positioned in a recess provided on a side of the head relative to a longitudinal axis of the carrying element. The recess has upper and lower sliding surfaces that extend obliquely relative to the longitudinal axis for acting on the clamping element. The upper head part and the lower head part are braced relative to each other by at least one spring.

An apparatus having a frame; a shuttle member, adapted to receive and hold a needle blank, and movably mounted to the frame; a clamp member detachably mounted on the frame for supplying needle blanks to the shuttle member; a transfer mechanism mounted on the frame for facilitating the transfer of the needle blanks from the clamp member to the shuttle member; a press mechanism for imparting first flat surfaces to first opposing sides of the needle blanks held by the shuttle member; a mandrel mounted on the frame for imparting an arcuate profile to the needle blanks; a transport mechanism for transporting the needle blanks from the shuttle member to the mandrel; and a needle side press for imparting second flat surfaces to second opposing sides of the needle blanks. A method of forming a curved, rectangular bodied needle from substantially round-elongated needle blanks is also disclosed and comprises the steps of: transferring needle blanks from a clamp to a holding shuttle having die surfaces on needle engaging faces thereof; flat pressing first opposing sides of the needle blanks between die surfaces; transporting the needle blanks from the shuttle onto a rotatable mandrel; curving the needle blanks between the rotatable mandrel and a reciprocable belt; rotating the needle blanks about the mandrel and adjacent side press dies and depositing the needle blanks therebetween; and side pressing second opposing sides of the needle blanks between side press dies.

An apparatus for preparing drilled needle blanks from a spool of coiled stock wire may include a laser for drilling a bore in the end of the stock wire and a cutting device for cutting the drilled wire into needle blanks.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

There is disclosed an apparatus for forming a surgical incision member comprising which includes a first die associated with a base and having a first groove therein for receipt of at least a portion of a needle blank. A second die is mounted for movement on the base between a position remote from the first die and a position adjacent the first die. The second die includes a second groove alignable with the first groove to hold a needle blank therebetween, the first and second dies each having spaced apart channels intersecting the first and second grooves. A notching die is provided and is mounted for movement within at the channels so as to engage and notch an edge of the needle blank contained within the first and second grooves. The apparatus also includes structure for curving a needle blank contained within the first and second grooves. A method of forming a surgical incision member is also disclosed, and a surgical incision member blank.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

There is disclosed an apparatus and a method for progressively forming high strength surgical needles from bulk needle stock material. The apparatus generally includes a series of progressive needle processing stations. A first series of needle processing stations removes material from needle stock material to rough form needle blanks attached to a carrier strip while a second series of processing stations refine the rough formed needle blanks attached to the strip into the desired surgical needles. The disclosed method generally includes the steps of gutting needle stock material to rough form needle blanks attached to a carrier strip and progressively coining the rough formed blanks into surgical needles. Finally, there is disclosed a high bend strength surgical needle formed on the disclosed apparatus or by the disclosed method. Preferably, the surgical needle is a surgical incision member having a predetermined radius of curvature and an optimized conical radius at the tips.

There is disclosed an apparatus and method for forming curved and pointed needle blanks from a coiled length of wire needle stock material. The apparatus includes an inner mandrel having a circumferential wire receiving groove and at least one longitudinally extending broach receiving channel formed in the outer surface. The apparatus also includes an outer member having an inner surface defining a bore sized to receive the inner mandrel wrapped with wire needle stock. The outer member includes at least one longitudinal broach receiving channel formed in the outer member inner surface. The outer mandrel further includes a circumferential wire receiving groove formed in the inner surface such that, when wrapped with the length of wire needle stock material, the inner mandrel is threaded into the outer member. The apparatus further includes at least one broach which is movable within the channels to cut the length of wire needle stock into curved and pointed needle blanks. The method includes wrapping a length of wire needle stock around an inner mandrel and inserting the wire wrapped mandrel within an outer member. The method further includes moving at least one broach within a longitudinal channel formed in at least one of the mandrel and outer member to cut the length of wire needle stock into needle blanks. A needle blank formed by the apparatus and method is disclosed.

There is disclosed an apparatus for forming curved and rectangular bodied needle blanks from a length of needle stock which includes a generally cylindrical inner mandrel having a plurality of longitudinal channels formed in an outer surface thereof, the mandrel being dimensioned and configured for insertion within the length of needle stock. The apparatus also includes a plurality of broaches insertable into the longitudinal channels such that an edge of each broach projects radially outwardly of the mandrel to form a plurality of inner grooves on an inner surface of the length of needle stock. There is also provided structure for forming outer grooves in an outer surface of the length of needle stock to form a substantially grooved length of needle stock, cutters for cutting the grooved length of needle stock to form rings of curved rectangular bodied needle blanks interconnected by web portions and structure for dividing the rings at the web portions to form a plurality of curved rectangular bodied needle blanks. There is also disclosed a method of forming needle blanks from a length of needle stock having a longitudinal cavity therethrough and defining a longitudinal axis by forming at least two inner grooves in an inner surface of the length of needle stock and substantially parallel to the longitudinal axis, forming a number of outer grooves, equal to the number of inner grooves, in an outer surface of the length of needle stock and in substantial radial alignment with the at least two inner grooves to form a grooved length of needle stock and sectioning the grooved length of needle stock to form individual needle blanks.

A new machine for and method of manufacturing fluted pin fasteners and the pins produced thereby are disclosed which utilize a circular grinding arrangement of a plurality of grinders which grind flutes into a threaded pin. An internally threaded collar threads onto the pin. When the collar engages a surface of a work piece, resistance to further threading increases. When sufficient resistance to threading occurs, the driver deforms the lobes of the collar radially inward toward the axis of the collar. Material of the collar positioned internally from the lobes responds to deformation of the lobes and flows radially inward into the flutes of the pin to lock the collar, pin, and work piece together. The driver then rotates freely, and a joint has been made with a predetermined axial load thereby locking the component parts together. The apparatus grinding the flutes into the pins comprises a vibratory feed bowl loading threaded pins into a four station rotary drum assembly rotationally driven by a drive mechanism through a plurality of stations.

There is disclosed an apparatus for forming curved and rectangular bodied needle blanks from a length of needle stock which includes a generally cylindrical inner mandrel having a plurality of longitudinal channels formed in an outer surface thereof, the mandrel being dimensioned and configured for insertion within the length of needle stock. The apparatus also includes a plurality of broaches insertable into the longitudinal channels such that an edge of each broach projects radially outwardly of the mandrel to form a plurality of inner grooves on an inner surface of the length of needle stock. There is also provided structure for forming outer grooves in an outer surface of the length of the needle stock to form a substantially grooved length of needle stock, cutters for cutting the grooved length of needle stock to form rings of curved rectangular bodied needle blanks interconnected by web portions and structure for dividing the rings at the web portions to form a plurality of curved rectangular bodied needle blanks. There is also disclosed a method of forming needle blanks from a length of needle stock having a longitudinal cavity therethrough and defining a longitudinal axis by forming at least two inner grooves in an inner surface of the length of needle stock and substantially parallel to the longitudinal axis, forming a number of outer grooves, equal to the number of inner grooves, in an outer surface of the length of needle stock and in substantial radial alignment with the at least two inner grooves to form a grooved length of needle stock and sectioning the grooved length of needle stock to form individual needle blanks.

A method and an apparatus is disclosed for forming a one-piece introducer needle having a member portion and a needle portion by introducing a photoresist on a substrate. The temperature of the substrate is increased and then decreased. A photomask is deposited onto a substrate.

An apparatus for forming armed sutures has a swaging station for receiving, holding and swaging needles that are deposited therein. A linear motor drives a suture insertion gripper, which pulls suture from a supply reel and inserts a cut end thereof into a needle held in the swaging station. A ganged needle transfer assembly with a plurality of spaced needle gripper units carries needles along a line substantially at right angles to the suture line and transfers them to and from the swaging station and other needle processing stations. A precisor orients needles prior to placement in the swaging station and a pull test assembly tests armed sutures in both destructive and non-destructive modes. Both ends of the production line may be automated, e.g., by robots which load and offload needles prior to and after swaging, respectively. The apparatus is capable of forming double armed sutures by using a rotatable mount for the suture insertion gripper and a secondary, loop gripper. A suture transfer gripper extending up to the suture from a multi-tiered stack of slide tables. The suture transfer gripper cooperates with the suture insertion and loop grippers to hold the suture during cutting, insertion and transfer to the pull test apparatus and thereby protects the suture during processing.

Graphite and/or carbon surfaces are coated with a titanium nitride coating by exposing the substrate to electric arc thermal spray process wherein titanium wire as the source of titanium and nitrogen is used as the propelling (atomizing) gas.