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Mitigating workplace hazards: Essential strategies for facility safety

How can facilities proactively address and mitigate common workplace hazards?




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Battery acid hazards

A variety of safety precautions must be considered when handling batteries and battery acid.




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EPA says new rule will protect chemical facilities and communities

Washington — The Environmental Protection Agency is aiming to “improve safety at facilities that use and distribute hazardous chemicals,” as well as protect nearby communities, via a final rule.




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EPA urges chemical facilities to prepare for Gulf Coast hurricane season

Dallas — During inclement weather, facility operators are obligated to maintain safety, minimize any chemical/oil releases and discharges, and report them in a timely manner.




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Safety board to chemical facilities: Hurricane Beryl is an ‘early warning’

Washington — The Chemical Safety Board is urging chemical facilities to prepare for a season of “potentially more frequent and more powerful hurricanes and other extreme weather events.”




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Bartek Ingredients to Increase Capacity

The first in a series of capital investment projects to support its growing acidulants business, Bartek is expanding capacity and capabilities to allow for greater flexibility and support of its food, beverage, and confectionery; animal nutrition; and industrial customers. 




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Bartek Ingredients Announces 10,000 MT Malic Acid Capacity Expansion

This expansion closely follows the previously announced 4,000 MT malic acid expansion completed in 2019, as well as the installation of a new 22,500 MT maleic anhydride reactor, which will also be operational by Q1 2021.




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Bartek to Construct Malic, Fumaric Acid Facility

Bartek Ingredients commenced construction of a state-of-the-art, vertically integrated facility that will become the world’s largest malic and food-grade fumaric acid production plant. 




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Bartek Building Malic, Fumaric Acid Facility

Among those in attendance at the groundbreaking were Neil Lumsden, Minister of Tourism, Culture and Sport and Member of Provincial Parliament for Hamilton East, Victor Fedeli, Minister of Economic Development and Trade, Lisa Thompson, Minister of Agriculture, Food and Rural Affairs, and Chad Collins, Member of Federal Parliament for Hamilton East-Stoney Creek.




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Bonumose Begins Production of Tagatose at New Facility

Having developed a proprietary method for producing low-cost tagatose from plant-based starches, Bonumose is at the forefront of using enzymatic processes to make rare sugars at scale. Starting in mid-February, ASR Group will have tagatose available for initial shipments and samples.




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Schwan's Company, State of South Dakota Announce Future Investments to Support New Food Production Facility

The new manufacturing facility will produce Asian-style foods, primarily for Schwan's #1 Korean food brand bibigo, using state-of-the-art automated production lines. 




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Blount Fine Foods to Open New Manufacturing Facility

The company will add all new processing equipment, including a cutting-edge “spiral hydro chiller” for quick-chilling soups to lock in freshness, as well as proprietary cooking kettles that are both large enough for production efficiencies yet small enough to allow soup to be made largely by hand in small batches.




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Pacific Foods Plant-Based Creamy Soup

Pacific Foods introduced two new Plant-Based Creamy Soup varieties, made with ingredients such as turmeric, cauliflower, sweet potatoes and North African spices.




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Hydrolyzed Proteins, Amino Acids, Enzymes, Peptides, and Nucleotides Each Play a Role in Improving Health

The protein trend has promised to continue at a steady pace, with interest in, and consumption of, plant proteins increasing at record levels. This is due in large part to the rapid expansion in consumer demand for meat, dairy, and seafood analogs. But alongside the growth in protein as a whole ingredient, the various parts that make up a protein molecule are not being ignored. 




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FDA Grants Citizen Petition on Acacia (Gum Arabic) as a Dietary Fiber

The US Food and Drug Administration announced that it intends to propose that “Acacia (Gum Arabic)” also known as gum acacia, be included as part of the FDA's definition of dietary fiber. The action is being taken in response to a citizen petition from Nexira, Alland & Robert and Importers Service Corporation.




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MGP to Build New $16.7 Million Extrusion Plant Inside Recently Acquired Production Facility

The new plant will be located adjacent to the company's existing Atchison, Kan., plant. Once online in late 2023, the new extrusion plant is expected to produce up to 10 million pounds of ProTerra per year.




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Nexira: Acacia Expert

Nexira has joined the American Botanical Council (ABC) and adopted acacia through ABC’s “Adopt-an-Herb” botanical research and education program.




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Jungbunzlauer Announces $200m Investment in Canadian Biogum Facility

Jungbunzlauer announced the groundbreaking for the first stage of this multi-year project, which is supported by $4.8 million from the Invest Ontario Fund.




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Riviana Foods Expands Ready-to-Serve Rice Production Capacity

The first phase consisted of renovating approximately 20,000sq-ft of the plant to double its current capacity to produce Minute® ready-to-serve rice cups.




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FDA Authorizes Qualified Health Claim for Oils High in Oleic Acid

High oleic soybean oil oleic acid levels exceed 70% and can go as high as 75%, and the oil is lower in saturated fat compared to some other high-stability oils commonly used in food production.




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ICL Opens New Alternative-Protein Facility

The new 10,000-square-foot facility was constructed on ICL’s 19-acre production campus in St. Louis. At full capacity the plant is expected to produce more than 15 million pounds of product each year. 




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Island Abbey Foods Expands Gummy Facility with State-of-the-Art Production Line

In the Summer of 2023, the company brought its newest manufacturing capabilities online with considerably increased capacity and new technology including a heavy suspension skid, enabling market-leading loads of active ingredients within a gummy, and increased capacity for their unique honey gummies.




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Mission Barns Raises $24M Series A to Scale Up its Cultivated Fat Technology, Build Pilot Production Facility

Silicon Valley-based cellular agriculture company Mission Barns announced a $24M Series A to scale up its cultivated fat technology and build a pilot manufacturing plant in the Bay Area.




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Facilitating ‘Core’ and ‘Leap’ Innovations

Although there may be a pandemic-related slowdown, there’s no stopping new product development. To better help readers with corporate innovation strategy, Prepared Foods turned to leaders at the Eureka! Ranch and the Innovation Engineering Institute, Cincinnati. Founded in 1986, Eureka! Ranch has become a global think tank and innovation training company. 




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Mart Frozen Foods Opens High-Tech Food Manufacturing Facility

The new facility is located adjacent to The Mart Group’s headquarters, bringing the company’s total employment in Rupert to more than 230 people. The new Mart Frozen Foods facility will directly create 80 full-time jobs, and have an estimated annual economic impact of $11.15 million.  




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Alianza Team Breaks Ground on First US Facility

The blending and finishing facility is strategically positioned with nearby access to railroads and interstates for efficient truck and rail delivery across the United States. Construction is set to begin immediately.




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Ferrero Opens New Kinder Bueno Production Facility

The 169,000sq-ft facility is an expansion of Ferrero's existing manufacturing campus in Bloomington. CRUNCH, 100 Grand, Raisinets, and other chocolate products are made at the campus, and it is also now home to the company's first-ever chocolate factory outside of Europe. 




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CAVA Opens 55,000sq-ft Manufacturing Facility in Virginia’s Shenandoah Valley

The Verona facility has the capacity to produce more than 100,000 pounds of product a day using high-pressure processing, a cold pasteurization technology that retains the flavor and nutritional benefits of CAVA’s fresh ingredients, with no preservatives.





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Shaw Industries Adds Solar Tech to Georgia Facility

Shaw Industries has completed the installation of a half-acre solar array at its carpet tile manufacturing and recycling facility in Adairsville, Georgia.




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The Case for Electrostatic Discharge (ESD) Flooring in Healthcare Facilities

When the static electricity in a medical office, examination room or lab is under control, it helps reduce the risks of shocks to personnel, disruption of data, malfunction of sensitive equipment, igniting flammables, and reducing contamination due to electrostatic attraction.




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Panhandle Milling Debuts Onsite Flour Mill at Campbell Soup Company Manufacturing Facility

The $100 million facility will be largely dedicated to Goldfish and Pepperidge Farm production.





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CFL’s Tenacity Offers Retailers a Complete Marketing Strategy

Waterproof engineered stone flooring competes against ceramic tile.




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Sherwin-Williams High Performance Flooring Decorative Coatings for Production and Office Facilities

Sherwin-Williams High Performance Flooring seamless flooring systems offers up durable, chemical resistant systems that cover a range of commercial applications, ranging from moderate to heavy use. The Resuflor systems integrate industrial-grade epoxy with flake or aggregate to create a decorative floor. 




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Sufficient Testing Capacity Reached for Import-related Foods

The U.S. FDA announced that sufficient laboratory capacity has been reached for certain import-related food testing, specifically for mycotoxins, under the Laboratory Accreditation for Analyses of Foods  program.




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Stampede Culinary Partners Triples its Sous Vide Cook Capacity in New Mexico

The new ovens at the Sunland Park location are state-of-the-art six-truck, dual-purpose ovens, meaning that they have the capability of both smoking and sous vide cooking.




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Kerry wins our 2022 Sustainable Plant of the Year award for breadcrumbs/coatings facility expansion in Georgia

Global food manufacturer Kerry is the winner of our 2022 Sustainable Plant of the Year award for its $125 million breadcrumbs and coatings plant expansion in Rome, Georgia. 




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Plant of the Year 2019: Valley Milk's new facility aids vertical integration

A collaboration among several dairy families and nutritionists in California's Central Valley led to the construction of a milk processing facility that exceeds expectations.




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Plan a total, plant-wide automation system to improve facility performance and agility

While we've looked at the key issues - including COVID-19 - facing food processors and A&E/Cs this year in FE's 2020 Annual Plant Construction Survey, there's a lot more to discuss.




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Crespel & Deiters Commissions Silo Building at German Wheat Processing Facility

Wheat processor Crespel & Deiters commissioned the construction of a €18.5 million ($20.7 million) silo building at its main site in Ibbenbüren, Germany at the beginning of the year – the largest single investment in infrastructure in the company’s history. 




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FDA Reminds Facilities to Register or Renew their Food Facility Registration

The FDA will consider the registration of a food facility to be expired if a facility’s registration is not renewed by December 31, 2024.




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Ohly to Open Spray Drying Tower, Fermentation Facility

Ohly has been delivering yeast extracts and yeast-based specialties from its base in Hamburg, Germany since 1836.




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Now is the Time to Secure Food Processing Facilities

The threats facing food processing facilities are already here, and there is no longer any time to delay implementing minimum protections for these sites.




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Fab Food Plant: Tyson’s innovative case-ready meat facility in Eagle Mountain, Utah

Within its walls is one of the most technically advanced food processing plants in the country—a greenfield project built from the ground up with automation, labor savings, sustainability and smart design throughout.





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Facility Innovations

For our coverage of Fabulous Food Plants this year, we decided to do something a little bit different in honor of “plants,” aka flora. When we think of food plants, we almost immediately think of processing facilities, but there’s so much more to food production than the processing plant. So, seeing how plant-based foods are altering the ways consumers think about protein, we decided to alter the way we think about food plants.




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Tyson Foods Opens Production Facility

The Bowling Green, Kentucky facility was built to handle an expansion of the company’s bacon production capabilities.




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Key Technology Introduces High-Capacity Vibratory Conveyors for Advanced Applications

These extra-large, high-capacity conveyors can be engineered for grading, aligning, distributing and other specialized food handling functions.




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Oatly transitions North American production facilities to 100% renewable electricity for 2021

Oatly Group AB announced that for 2021 its two North American production facilities, located in Millville, N.J., and Ogden, Utah, sourced 100% renewable electricity for the first time.




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Stratas Foods to Acquire AAK Foodservice Facility

Stratas Foods says the addition of AAK Foodservice Hillside aligns with its long-term growth objectives, particularly within the value-added oils, dressings, sauces and mayonnaise categories.




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Drainage Solutions for Food Processing Facilities Emphasize Food Safety

The Slot Dog, Slot Hog, Cleaning Brushes, and the Tamper-Proof Magnetic Strainer—each purpose-built to enhance food safety through effective drainage and sanitation systems




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Future-proof Facilities with Incremental Automation Upgrades

How to decide where you need to start is key to unlocking success.