A lightweight radio/CD player for vehicular application is virtually “fastenerless” and includes a case and frontal interface formed of polymer based material that is molded to provide details to accept audio devices such as playback mechanisms (if desired) and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides EMC, RFI, BCI and ESD shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips. The PCB architecture is bifurcated into a first board carrying common circuit components in a surface mount configuration suitable for high volume production, and a second board carrying application specific circuit components in a wave soldered stick mount configuration. The major components and subassemblies are self-fixturing during the final assembly process, eliminating the need for dedicated tools, fixtures and assembly equipment. The major components and subassemblies self-interconnect by integral guide and connection features effecting “slide lock” and “snap lock” self-interconnection. The radio architecture includes improved push buttons employing 4-bar living hinge linkage and front loaded decorative trim buttons.

A wobble determining apparatus is provided with: a calculating device for calculating (i) a first time required until reaching a number of revolutions of a motor which allows a predetermined linear velocity, and (ii) a second time required to move an optical head to a position which allows the predetermined linear velocity, on the basis of the number of revolutions of the motor and the position of the optical head; a judging device for judging whether to keep the optical head in accordance with the calculated first time and the calculated second time; and a controlling device for controlling a moving device not to move the optical head if it is judged to keep the optical head, and for controlling the moving device to move the optical head to the position which allows the predetermined linear velocity if it is judged not to keep the optical head.

Provided is an optical pickup device that compensates for an aberration caused by a beam splitter. When a beam of light is reflected from a disc and proceeds towards a beam splitter, the beam splitter is designed to allow the reflected beam to pass therethrough. However, the beam splitter can cause an astigmatism in the reflected beam due to diffraction. According to various aspects herein, an optical pickup device may include a compensation device that generates an inverse astigmatism to compensate for the astigmatism generated by the beam splitter.

A CD player, which comprises a conveying roller, a first sensing rod, a second sensing rod, a linkage member, a first switch and a second switch; wherein the linkage member is used for transmitting the rotation of the first sensing rod to the second sensing rod and provided with a first retaining part, a first clamping part, a second retaining part, a second clamping part; the two retaining parts are respectively arranged on both sides of a centerline of a CD conveying path; when the first sensing rod is prevented from rotating by the first retaining part, the second sensing rod is used for releasing the behavior; and when the second sensing rod is prevented from rotating by the second retaining part, the first sensing rod is used for releasing the behavior. The player can avoid the malfunction of a major-diameter CD detection switch and has a very simple structure.

A disk device and a method of driving a tray of the disk device. The method includes outputting a tray driving control signal in response to a tray opening instruction, and maximizing an output voltage of the tray driving control signal during a time period in which the tray is expected to be stalled.

A lightweight radio/CD player for vehicular application includes a case and frontal interface formed of polymer based material molded to provide details to accept audio devices and radio receivers, as well as the circuit boards required for electrical control and display. The case and frontal interface are of composite structure, including an insert molded electrically conductive wire mesh screen that has been pre-formed to contour with the molding operation. The wire mesh provides shielding and grounding of the circuit boards via exposed wire mesh pads and adjacent ground clips.

A machine which provides for both leaf stripping and grading can be used to process plants, such as burley tobacco plants, by continuously moving the plants in a first direction while simultaneously varying the position of the plants in a second direction relative to a defoliating apparatus. The plants may be moved horizontally through a machine by a transporter engaging the plant stalks while the vertical distance between the transporter (and thus the plants) is varied relative to the defoliating apparatus. The transporter and defoliating apparatus may be positioned at an angle to one another. Due to the changing amount of vertical distance, leaves from different sections of the plants, such as leaves at different stalk heights, can be contacted and removed at different corresponding horizontal locations in the machine. Accordingly, leaves can be graded based on the location(s) from which they are retrieved after removal.

The airflow through a harvesting machine is adjusted by calculating a G-factor at a first point on an upper chaffer to determine if it is greater than 1+n, where n represents a desired factor. A blower is adjusted to reduce an airstream if the G-factor is greater than 1+n. A MOG factor is calculated if the G-factor is less than 1+n. The blower is adjusted to increase the airstream if the MOG-factor is less than 1+x, where x represents a desired factor. A MOG-factor is calculated at a second point if the MOG-factor at the point is greater than 1+x and the blower is adjusted to reduce the airstream if the MOG-factor at the second point is greater than 1+y, where y represents a desired factor or adjusted to increase the airstream if the MOG-factor at the second point is less than 1+y.

A system and method for controlling spreader output from a harvester includes a distribution chamber for receiving an agricultural material removed from a field. The harvester includes a spreader system configured to distribute the agricultural material onto the field, and an opening configured to receive the agricultural material from the distribution chamber. Moreover, the distribution chamber includes a first panel rotatably coupled to a first side of the distribution chamber, and a second panel rotatably coupled to a second side of the distribution chamber. The first and second panels are configured to direct the agricultural material toward the opening of the spreader system. An angle of the first panel is independently adjustable to control a first amount of agricultural material directed toward a first inlet portion. An angle of the second panel is independently adjustable to control a second amount of agricultural material directed toward a second inlet portion.

A method and device for harvesting threshed crops including a threshing assembly (3) arranged downstream of a cutting assembly (2) of a combine harvester (1) for separating the grain-chaff mixture (12) from the straw. A chaffing device (4) is arranged downstream of the threshing assembly (3) for separating the total straw fraction into a first and a second straw fraction (5.1, 5.2). A comminution device (8) is arranged downstream of the chaffing device (5) for comminuting the second straw fraction (5.2). A blower (10) having a suction pipe (9) draws in and mixes the grain-chaff mixture (12) and the second straw fraction (5.2) to form a mixture (18) of grain, chaff, and second straw fraction and conveys the mixture (18) into a silo (14).

Methods and systems for extending or stretching muscles on an animal carcass by separating a hip joint of the carcass. Hip joint separation may be carried out while the carcass is suspended from a conveyor system as part of a commercial meat processing operation.

A stuffing tube centering device for concentric alignment of the stuffing tube to a casing stick and a corresponding method, and where two oppositely disposed centering members movable towards each other between which the stuffing tube can be held and centered.

Method and apparatus are provided for mechanically processing an organ or organs taken out from slaughtered poultry in a processing device or processing line, which organ or organs form part of an organ package and wherein the organ or organs are separated from the organ package. The organ package is spatially oriented by the processing device without notably breaking tissue connections in the package, and in a preselected order so as to cause the harvesting of organs from the package to occur in a preselected sequence that depends on the location of the organ package in the processing device or processing line.

A paw cutting system for removing a poultry paw from a shackle conveyed along a shackle conveyor line and then cutting the leg of the paw to remove the knuckle is provided. The paw cutter has a guide bar substantially aligned with the shackle conveyor line that urges the paw to a central cavity of the shackle. The paw is discharged from the central cavity into a lateral notch formed in two opposed discs positioned adjacent to an end of the guide bar. The two opposed discs are rotatable and move the paw from the guide bar to a blade. As the paw is moved to the blade, the two discs stretch the paw so that the blade can cleanly cut the paw. The cut paw product can be placed onto a belt or other device in an ordered manner.

A method for filling sausages with a paste-like substance by means of a filling machine and to a filling machine for performing this method, including a sensor unit capable of determining at least one parameter that varies differently for different paste-like substances as a function of time. Depending on the at least one determined parameter, a controller determines whether a measure to be implemented on one or more wearing parts is necessary, the wearing parts wearing out at different times depending on the different paste-like substances.

In a method for removing blood released during filleting from the backbone and the indentations therein in the region of the vertebrae of fish that are conveyed in a row with the head forwards and the belly downwards, the removal of blood is carried out at the same time and in the same place as the cutting of the backbone. The backbone, which is freed of ray bones and rib bones, is guided through a cutting gap and is cut clear on the belly side of the fish over the entire length of the fish as far as the root of the dorsal fin to leave a backbone stump. The fish fillet flesh is covered by covering surfaces which converge at the cutting gap and of which at least two covering surfaces form the cutting gap. Pressurized cleaning fluid is sprayed onto the backbone that is guided between the covering surfaces through the cutting gap during cutting. A device for removing said released blood comprises a backbone cutting device having two backbone cutting circular blades, which are arranged obliquely in an inverted V shape and form the covering surfaces, and having fish guiding means forming covering surfaces that cover the fish fillet flesh. A cleaning device comprises at least one cleaning nozzle aligned with the cutting gap. An actuating device actuates the cleaning device and the backbone cutting device simultaneously. The covering surfaces protect the fish fillet flesh from being sprayed with the cleaning fluid.

A poultry front half processing module is shown and described. The module includes a rotatable wing bracket for securely engaging the wings of the front half to allow more accurate processing and easier deboning and transfer operations.

A method is disclosed for cutting tendons within the drumstick of a poultry leg while leaving the fibula of the drumstick intact. The drumstick has first and second opposing sides where no fibula extends and opposing third and fourth sides along one of which the fibula extends. The method includes suspending the drumstick from its ankle joint, moving the suspended drumstick in a downstream processing direction, cutting the meat and tendons extending along the first side of the drumstick, cutting the meat and tendons extending along the second side of the drumstick, pushing and stretching the meat and tendons of the drumstick to form a bulge projecting in the direction of the third side of the drumstick, cutting through the meat and tendons within the bulge while insuring that the cut is not made completely to the tibia, orienting the suspended drumstick so that its fourth side faces in the direction of a knife blade, pushing and stretching the meat and tendons of the drumstick to form a bulge projecting in the direction of the fourth side of the drumstick, and cutting through the meat and tendons within the bulge while insuring that the cut is not made completely to the tibia. An apparatus for carrying out the method also is disclosed.

The invention concerns an apparatus for processing meat, in particular fish, comprising a processing tool, an actuating unit associated with the processing tool for moving the processing tool out of a starting position into a processing position and vice versa, and a control device which is operatively connected to the processing tool or actuating unit for control of the processing tool, which is distinguished in that the actuating unit comprises a cylinder unit having two pressure cylinders which are arranged one behind the other and connected to each other, wherein the processing tool is arranged on one of the two pressure cylinders of the cylinder unit and the two pressure cylinders can be controlled independently of each other. Furthermore, the invention concerns a corresponding method.

This invention relates to automated systems and methods for hanging live poultry for further processing. The system has an alignment conveyor, an alignment stunner, a hanging box, and a shackle. The alignment conveyor conveys poultry from an input point to the alignment stunner. The alignment stunner urges the poultry to move to a desired position on the alignment conveyor and stuns the poultry. The hanging box grasps the stunned poultry and places the poultry into the shackle for further processing. A computer and at least one sensor control operation of the system so that human intervention is minimized.

A filleting device and method for harvesting fillets from poultry carcasses that are moved in a conveyer-line supported on carriers is provided. In one exemplary embodiment, the first guide rails are provided to guide at least a part of the fillets so as to increase this part's distance from the carcass and break the tissue connections that connect the fillet or fillets in their natural position to the keel-bone of the carcass. Flexible elements are provided that complete the harvesting of the fillets by peeling the fillets entirely loose from the keel-bone.

A work hanging apparatus includes a hanger line continuously conveying hangers each having a hook, a robot that has a hand with which a work having a hole is held and transfers the held work to a hanging location set in the hanger line, a controller controlling a movement of the hand to catch the hook of one of the hangers with the hole of the held work at the hanging location, a hole deviation detector that detects a positional deviation of the hole of the work, an attitude deviation detector that detects an attitudinal deviation of the hanger, and a corrector that corrects the movement of the hand according to the positional and attitudinal deviations.

Methods and systems for processing fish are provided which enable cutting of the fish and removal of the viscera without damage to either the viscera or the remaining fish product. The systems may include a gutting device to severe a gullet of the fish from the fish body and to gather and remove the viscera without significant damage to the viscera or the remaining fish product. Extractors for severing the connection between the gullet and the fish with one or more underlying cutting members are also provided to assist in removal of the viscera.

A method for processing poultry suspended by the feet from a conveyor hook is provided. The method and apparatus allow the quality of the poultry to be classified and graded in a simpler and more effective manner to realize higher yields or an extra added value. In one exemplary embodiment, a processing apparatus for a foot of the poultry is provided that includes a foot pad inspection apparatus.

A method and apparatus for removing fat from one face of a meat cut, where a knife tool cuts a layer of fat and possibly skin from the face. The knife tool is adapted to cut across the entire width of said meat cut along a desired trimming interface. The knife tool includes at least two controllable blade parts, each having a cutting edge, the blade parts extending between the first face and a fat-to-lean interface without intersecting said first face. The position of said cutting edges and the angle of the blade parts are continuously adapted, by controlling the at least two controllable blade parts, to cut following the desired trimming interface, whereby the fat and possible skin is trimmed from the lean in one single piece of fat.

The present invention relates to a device for processing carcasses of livestock such as cattle, pigs and sheep, comprising: at least two dressing tools for performing a dressing process on livestock carcasses, and a robot arm carrying the dressing tool. The invention also relates to a method for processing carcasses of livestock using such a device.

A knife having a hook incorporated into the blade for skinning, wherein the hook is a belly hook that is positioned on the belly side or under side of the knife opposite a finger guard area. Methods of the using the knife include steps for using the cutting edge to cut and using the hook to cut by pressure applied away from the user's body.

A shoulder blade removal device of bone-in meat includes: a bottom holder which is configured to be in contact with a lower side of the bone-in meat such that the lower side of the bone-in meat is lifted upward and moved in a horizontal direction; a support member for bending the bone-in meat in cooperation with the bottom holder such that an end of the shoulder blade; and a chuck unit attached to a robot arm and gripping the tip part of the shoulder blade in cooperation with the robot arm. The chuck unit includes: a base member fixed to the robot arm; a grip member; and a lock member supported by the base member such that the lock member can be advanced or retracted toward or away from the lateral plate part, the lock member pinching the shoulder blade in cooperation with the lateral plate part.

A food source information transferring system for a livestock meat-packing facility and a related method are disclosed. In one embodiment, the food source information transferring system is capable of reading tag-identifying information in a hook RFID tag incorporated in a hook that can be hung on a hook machine. An animal carcass attached to the hook then undergoes meat chopping, cutting, and/or packing operations in the meat-packing facility. For each meat package produced, a data set associated with the tag-identifying information in the hook RFID tag can be paired with a data set associated with a meat package label attached to the meat package. This dynamic and robust data association between the hook RFID tag and the meat package label enables a food source information database in the food source information transferring system to preserve and trace detailed food source information at various levels of meat production and processing.

Method and apparatus are provided for mechanically processing an organ or organs taken out from slaughtered poultry in a processing device or processing line, which organ or organs form part of an organ package and wherein said organ or organs are separated from the organ package. The organ package is spatially oriented by the processing device without notably breaking tissue connections in the package, and in a preselected order so as to cause harvesting of organs from the package to occur in a preselected sequence that depends on the location of the organ package in the processing device or processing line.

A slaughtered pig leg parts conveyor device is provided for conveying individual pig leg parts, wherein an individual pig leg part includes at least a portion of a pig leg and the pig foot. The conveyor device includes a track and one or more pig leg part carriers movable along said track, each carrier being adapted to carry an individual pig leg part. Each carrier has one pig foot retaining assembly adapted to engage on a single pig foot so as to retain the pig leg part in a position suspended from the carrier. The retaining assembly includes a pig foot aperture adapted to receive the pig foot.

A vacuum apparatus and method for recovering poultry breast sub-tenders or other trim products from poultry or meat carcass shells, or for recovering other materials. The apparatus has a cover which can be lowered on to a base to form a vacuum chamber. One or more vacuum hoses extend from the apparatus for suctioning the product into the vacuum chamber. A product container is removably positioned in the vacuum chamber such that the product suctioned into the vacuum chamber will fall into the product container by gravity.

A method for stunning poultry in a slaughterhouse by means of supplying a stunning gas into a closed chamber wherein the poultry is advanced through a plurality of successive ambients between an inlet, wherein the stunning gas concentration is at a minimum, and an outlet, at which the stunning gas concentration is at a maximum. The stunning gas concentration increases progressively from each ambient to the successive ambient, initially with a minimum increase rate and thereafter with a higher increase rate up to the maximum concentration.

A poultry processing device for removing skin from the meat of poultry is provided. The device can include a conveyor line for moving the poultry in their conveying path and one or more de-skinning devices in or adjacent to the conveying path for processing the passing poultry. Each of the de-skinning devices can include a rotatable gripper roll which is circumferentially provided with longitudinally extending teeth having radial ends facing away from a rotational axis of the roll and providing a frictional outer surface to the roll for catching engagement with the skin. Each of the de-skinning devices can further include pinch devices adjacent to the rotatable gripper roll to pinch or trap the skin between the gripper roll and the pinch devices.

A method for producing frozen oysters on the half shell, which comprises the steps of freezing live oysters in their shells, so that the oysters hinges will break open; subjecting the frozen oysters to a water treatment to promote disengagement of the oysters' flesh from one thin shell; and percussing the water treated oysters, so that at least one shell will be knocked off.

A deboning system for an arm part of bone-in meat includes: a clamp; at least one forearm-bone incision making device; an olecranon incision making device; and a forearm-bone separation device, wherein the at least one forearm-bone incision making device includes a robot arm and a forearm cutter attached to the robot arm, and the olecranon incision making device includes a pair of olecranon cutters.

Two hooking members of a hooking unit used in a device for conveying bone-in meat respectively have belt-like main body parts, blade-like pointed ends provided at ends on one side of the main body parts, and barbs provided on first sides of the main body parts to be continuous with the points. The hooking members are supported so as to be in parallel with each other with an elastically changeable interval therebetween and to be rotatable about rotation axes along longitudinal axes of the main body parts. Further, the hooking unit has an actuator which rotates the hooking members about the rotation axes.

Fuel cell membrane electrode assemblies and fuel cell polymer electrolyte membranes are provided comprising bound anionic functional groups and polyvalent cations, such as Mn or Ru cations, which demonstrate increased durability. Methods of making same are also provided.

A production method of an active material, and the active material are provided to realize an active material containing metal-containing particles and being capable of achieving satisfactory cycle performance and rate performance. The active material is produced by a method of polymerizing a mixture of a metal ion, a hydroxy acid, and a polyol to obtain a polymer, and a step of carbonizing the polymer. The active material used is one having a carbonaceous porous material, and metal particles and/or metal oxide particles supported in pores of the carbonaceous porous material, and particle diameter of the metal-containing particles are in the range of 10 to 300 nm.

A power storage device cell is configured to include a capacitor positive electrode, a lithium positive electrode, and a common negative electrode in which electrode layers are formed on a collector foil in which penetration holes are formed, and such that the capacitor positive electrode and the lithium positive electrode are directly connected; each of the electrode layers of the common negative electrode is formed of a carbon-based material in which graphite particles and hard carbon particles are mixed, and the proportion of the hard carbon particles in the carbon-based material is from 5% by weight to 70% by weight.

Apparatuses and methods of use are provided that include a battery cell comprising a flexible resistive thermal device. The resistive thermal device includes a flexible conductive circuit that is positioned on or adjacent to the surface of the battery cell. Resistance measured in the conductive circuit is correlated with a temperature of the battery cell thereby allowing control of a cooling system and/or the charging/discharging rates of the battery cell to be adjusted in response to temperature. Flexibility of the resistive thermal device also accommodates dimensional changes in the battery cell.

An electrode is provided with a metal terminal extending from a battery module main body, a bolt which has an expanded section configuring a retaining section at a rear end portion and penetrates the metal terminal upward, and an insulating body which insulates the metal terminal and the battery module case one from the other. The insulating body is provided with a drop preventing section which abuts at least a lower surface of the expanded section of the bolt and prevents the bolt from dropping from the metal terminal.

Electrode structures, and more specifically, electrode structures for use in electrochemical cells, are provided. The electrode structures described herein may include one or more protective layers. In one set of embodiments, a protective layer may be formed by exposing a lithium metal surface to a plasma comprising ions of a gas to form a ceramic layer on top of the lithium metal. The ceramic layer may be highly conductive to lithium ions and may protect the underlying lithium metal surface from reaction with components in the electrolyte. In some cases, the ions may be nitrogen ions and a lithium nitride layer may be formed on the lithium metal surface. In other embodiments, the protective layer may be formed by converting lithium to lithium nitride at high pressures. Other methods for forming protective layers are also provided.

Provided is a method for shutting down an indirect internal reforming SOFC, in which a hydrocarbon-based fuel is reliably reformed, and the oxidative degradation of the anode can be prevented by a reformed gas. A method for shutting down an indirect internal reforming SOFC including a reformer; an SOFC; a combustion region for combusting the anode off-gas of the SOFC; and an enclosure for housing the reformer, the SOFC, and the combustion region, wherein the method includes causing the flow rate of a fuel supplied to the reformer to become FE from FS; and stopping the supply of the fuel to the reformer when an anode temperature becomes lower than the oxidative degradation temperature, where FE represents a flow rate of the fuel supplied to the reformer in a state in which the anode temperature is steady and lower than the oxidative degradation temperature, in which in the reformer the fuel is reformed and a reformed gas with a composition suitable to be supplied to an anode is produced, and in which an amount of the reformed gas produced is equal to or more than the requisite minimum flow rate for preventing the oxidative degradation of the anode when the anode temperature is a temperature equal to or higher than the oxidative degradation temperature, and FS represents a flow rate of the fuel supplied to the reformer at the start of the shutdown method. Also provided is an indirect internal reforming SOFC appropriate for this method.

In a method for operating a high-temperature fuel cell, which in normal mode of generating electrical power is supplied with liquid fuel, preferably diesel oil, and is preceded on the anode side by a reformer for liquid fuel, where at least part of the hot anode exhaust gas is recirculated into the anode circuit via a recirculation line. Upstream of a compressor preceding the reformer the liquid fuel is sprayed or injected into the hot anode exhaust gas, the quantity of air needed for reforming the liquid fuel being added to the mixture of anode exhaust gas and fuel. On change-over from normal operational mode to standby mode without power generation, the supply of liquid fuel and air is stopped and the gas mixture present in the anode circuit be permanently circulated. A defined amount of air being introduced into the anode circuit in order to remove deposits and contaminations in the high-temperature fuel cell following standby operation.

A catalyst layer for a fuel cell membrane electrode assembly includes a plurality of agglomerates, adjacent ones of the plurality of agglomerates contacting with each other with pores provided between said adjacent ones of the plurality of agglomerates, each of the plurality of agglomerates being formed by packing a plurality of catalysts each consisting of noble metal fine particles supported on a fiber-like support material, adjacent ones of the plurality of catalysts contacting with each other with pores provided between said adjacent ones of the plurality of catalysts, and each of the plurality of catalysts contacting with a plurality of catalysts other than said each catalyst at a plurality of contact points. This allows providing a catalyst layer, a fuel cell membrane electrode assembly, and a fuel cell, each of which has compact size and excellent power generation performance, and a method for producing the same.

There is provided a flexible circuit board capable of preventing corrosion and elution of a conductor layer constituting a current collector even under high-temperature and high-voltage working conditions while achieving sufficient electric connection with an MEA. A flexible circuit board having a current collector of a fuel cell provided thereon includes an insulating flexible base material 1, a plurality of openings 5 that supply fuel or air, the openings 5 being provided in a specified region so as to penetrate through the flexible base material 1 in a thickness direction, a plating film 6 that constitutes the current collector, the plating film 6 being formed on front and back surfaces of the flexible base material 1 in the specified region and on inner walls of the openings 5, a surface treatment film 9 formed on the plating film 6 and having corrosion resistance higher than that of the plating film.

A bookbinding structure for binding a stack of sheets including an elongated substrate having a first surface on which a first, heat activated, adhesive matrix is disposed and a second surface on which a second, pressure activated adhesive is disposed. The first adhesive matrix will be used to binding an edge of the stack so as to form a bound book with no cover. The second adhesive matrix includes first and second spaced-apart segments which extend along the length of the substrate. First and second release liners are disposed over the first and second adhesive segments, with the release liners remaining in place until the stack of sheets have been bound with the bookbinding structure. One of the release liners is manually removed from the bound stack and the stack is positioned in a cover assembly with the edge of the stack being positioned opposite a spine section of the cover assembly. The remaining release liner prevents the cover assembly from prematurely attaching to the stack thereby enabling the user to more easily positioned the stack with in the assembly. The user then forces the cover assembly against the exposed adhesive segment thereby securing part of the cover assembly to the stack. The second release liner is then removed and pressure is applied to that part of the cover assembly opposite the exposed segment thereby completing the binding sequence.

A business form with laser compatible punch-out card and the methods of making the combination. The card is permanently adhered to a perforated backer sheet, the periphery of which extends beyond the card and is coated with adhesive for application to the bottom surface of a form containing a hole such that the card is disposed within the hole. The card and attached portion of the backer sheet can then be removed from the card-in-form combination by breaking the perforations. The card is die cut from card stock laminated to the backer layer and is prepared for application to the form by stripping a waste matrix of card material from the laminate through the use of patterned release material.

Disclosed are sets of ink components, and ink compositions, useful for printing markings, on security documents, that are relatively resistant to counterfeiting. Also disclosed are the security documents formed, a method of printing and a method of authenticating the printed material. The markings, formed of the ink compositions have a spectral response that deviates from a predicted spectral response when linearly additively combining spectral responses of components of the ink composition, so that it becomes difficult to reverse-engineer the ink composition from the markings. Use of plural different markings, with each marking being a microdot, increases difficulty in counterfeiting. By forming a template of spectral responses of the original pattern, spectral responses of a pattern on an unknown document can be compared to the spectral responses on the template for determining whether the unknown document is authentic. Formation of the markings is facilitated using an inkjet printer.