A cargo strap with carrying handle and mechanism for securing the cargo strap around a load. A first end of the cargo strap is preferably removably anchored to the strap securing mechanism by a clevis pin that permits rapid and easy disconnection of the first end of the cargo strap from the strap securing mechanism. The second end of the cargo strap is retained within the strap securing mechanism and prevented from removal therefrom by a stop proximate the second end of the cargo strap. The stop is preferably constructed as a loop formed in the second end of the cargo strap and sewn to the strap with a strap flap portion intermediate the second end of the cargo strap and the strap securing mechanism. The strap securing mechanism preferably has either a ratchet style mechanism with a reel or a modified cam buckle mechanism.

A tool for lifting and carrying wood of a two opposing pointed arm pivoted construction. A drive handle extends from one arm and an offset carrying handle extends from the other arm. Each arm has a curved free end portion terminating in a wood engagement point. The arms are pivoted together at their distal ends with an arm stop extending therebetween preventing the arms from closing completely. The arms respective end engagement points provide for opposing wood end engagement to grip and hold a single log or firewood piece securely therebetween for lifting and carrying until select release by the user.

A combination finger fold holder tong and surface texturizing set includes a set of tongs with finger pockets, whereby the pockets are movable towards and away from each other for grasping an article of food; plus a plurality of adhesively adherable sticker substrates having a first texture imparted side and an opposite adhesive bearing side with a release liner, whereby the texture containing adhesively adherable sticker is placed upon the food engaging surface for manual grasping of articles of food.

A fuel bundle flow limiter according to a non-limiting embodiment of the present invention may include a plurality of base sections, wherein each of the plurality of base sections has at least one opening. A plurality of channels may separate the plurality of base sections. A plurality of vertical webs may extend from the plurality of base sections. A locking tab may be disposed in at least one of the plurality of vertical webs. By using the flow limiter, the moisture carry over (MCO) level at the exit of the fuel bundle may be decreased, thereby reducing radiation exposure to plant operators and reducing damage to reactor equipment.

A control rod/fuel support handling apparatus that is used in the case where a control rod and a fuel support are held, removed and lifted in a reactor and then are transported into the reactor in a periodical inspection of a BWR and in the case where the control rod and the fuel support are attached and mounted again into the reactor, the control rod/fuel support handling apparatus including: a fuel support gripper that holds the fuel support with a support gripping member; a control rod gripper that includes a vertically movable and rotatable elevating/rotating unit, holds the control rod with a control rod gripping member, disconnects and connects the control rod and a control rod drive mechanism, and allows removal and attachment of the control rod; and a control panel that controls automatically controls the control rod gripper in response to the instructions from an operation pendant.

A card game monitor manages play of a game with a video feed of casino table game play. A dealer deals a game using a card-handling device that randomizes and dispenses cards, which may be grouped into sets of hands by the card-handling device. A card recognition system recognizes card information including rank and suit of each card dispensed by the card handling device while each card is under control of the card-handling device. A camera captures a video feed of casino table game play, which is transmitted to a computing device operated by a player. A control system receives the card information from the card recognition device and manages control of the game using hand information associated with players. Player action elections from the computing device are displayed to a dealer The player provides a player action through the computing device, which is used to facilitate play of the casino table game.

Provided are pouches with rigid handles and/or internal supports and methods of making such pouches. In one aspect, a pouch with internal support includes a flexible pouch including a fitment coupled to a flexible pouch body and at least one inner support piece coupled to the fitment and extending into the inside of the pouch through the interior of the fitment. The fitment includes a fitment inner engagement feature and the at least one inner support piece includes an inner support engagement feature and at least one inner support extending from the inner support engagement feature. The fitment inner engagement feature and inner support engagement feature are interlocked to keep the at least one inner support piece from falling into or out of the flexible pouch body.

A sleeve has an open top and side edges. One or more handles are defined by perforations that extend inward from the side edges and can terminate with a stress concentration-reducing shape. The handles may be tapered. The handles may include a reinforcing weld formed by an extension of the bottom seal of adjacent, oppositely oriented sleeves.

The invention relates to a handle (2) for an openable body section of a vehicle, including: an actuator (20) such as a lever, which is movably mounted between an inoperative position of the actuator and a position for unlocking the openable body section, and a locking member (36), such as a lock bolt, which is designed to occupy an inoperative position in which same locks the actuator (20) in the inoperative position of the actuator.

A door handle device for a vehicle includes a door handle configured to be supported by a door panel, the door handle including a first handle case arranged to have a void relative to the door panel, a second handle case fixed to the first handle case at a side opposite from the door panel, and a lock command detection sensor including a lock detection signal processing circuit fixed to an inner side of the first handle case, a circuit connection portion electrically connected to the lock detection signal processing circuit, and a lock detection electrode assembled on the second handle case in a state to be arranged along an inner surface of the second handle case, the lock detection electrode being electrically connected to the circuit connection portion in a state where the second handle case is fixed to the first handle case.

A machine tool having a motor-driven machine spindle which can be rotated about a spindle axis. The machine spindle has a tool holder arranged at the face. A tool is exchangeably arranged on the machine spindle. The tool has a coupling element which is compatible with the tool holder of the machine spindle. The coupling element has a rear surface pointing toward the machine spindle. The machine tool has at least one galvanic contact point for the electric current or data transmission, the point being arranged between the machine spindle and the tool and rotating together with the machine spindle. The galvanic contact point has a contact element which is arranged at the face of the tool holder on the spindle side, and a contact element which is arranged on the rear surface of the coupling element on the tool side.

A milling apparatus is provided for cutting desired contours into a workpiece. The apparatus comprises a head that moves relative to a workpiece in a direction of cut. Spindles are supported on the head for rotation about parallel spaced-apart spindle z axes and comprise respective rotary cutters adapted for use in machining operations. A rotary head positioner is configured to be operatively connected between the head and a milling machine and to rotate the head about a head axis. A stagger controller is connected to the rotary head positioner and is configured to provide a desired swath of a cut to be formed in a workpiece by rotating the head to set a corresponding spindle stagger angle value.

A seal assembly between a disc cavity and a turbine section hot gas path includes a stationary vane assembly and a rotating blade assembly downstream from the vane assembly and including a plurality of blades that are supported on a platform and rotate with a turbine rotor and the platform during operation of the engine. The platform includes a radially outwardly facing first surface, a radially inwardly facing second surface, a third surface, and a plurality of grooves extending into the third surface. The grooves are arranged such that a space is defined between adjacent grooves. During operation of the engine, the grooves guide purge air out of the disc cavity toward the hot gas path such that the purge air flows in a desired direction with reference to a direction of hot gas flow through the hot gas path.

A direction of regularity, which minimizes a directional energy computed from pixel values of consecutive first and second frames of an input video sequence, is respectively associated with each pixel of the first frame and with each pixel of the second frame. Another direction of regularity (vz), which minimizes a directional energy computed from pixel values of the first and second frames, is also associated with an output pixel (z) of a frame of an output video sequence, located in time between the first and second frames. For processing such output pixel, the respective minimized directional energies for the output pixel, at least one pixel (z') of the first frame and at least one pixel (z″) of the second frame are compared to control an interpolation performed to determine a value of the output pixel. The interpolation uses pixel values from at least one of the first and second frames of the input video sequence depending on the comparison of the minimized directional energies.

A leno heddle includes a pair of elongated shanks, which are removably assembled together in overlying relationship. One of the shanks has configured ends to be removably received within corresponding openings in the other shank. The shank having configured ends can be replaced within the leno heddle without having to remove the other shank from its coupled relationship with the loom's upper and lower leno heddle support bars.

According to an embodiment of the present invention, a recharging device includes a recharging port that receives a flameless candle and recharges a battery in the candle. The recharging device includes a first stacking structure that has a top portion and a bottom portion. There is a top stacking contact on the top portion. An electrical power bus is connected with the top stacking contact. The electrical power bus is also configured to provide electrical power to the flameless candle through the recharging port. The top portion of the first stacking structure is configured to mate with a bottom portion of a first stacking structure of another recharging device.

A whip with a braided handle and method of fabrication which includes a generally cylindrical handle portion. The handle portion has an inboard end and an outboard end and is fabricated of a braided rope construction which comprises a plurality of single yarns twisted together to form a plurality of piled yarns which are then braided, with a helical angle of the twist of the single yarns within their respective plied yarn being equal and opposite to the helical angle of the plied yarns in the braid. Also included is an inboard first thread which is wrapped circumferentially about the handle end from adjacent the inboard end and extends outboardly. An outboard second thread is wrapped circumferentially around the handle portion to provide a handle. A whipping portion extends outboardly of the outboard end of the handle portion and is fabricated of extensions of the braided strands from the handle portion but in an unbraided braid form.

A battery operated hand held device for use in handling or controlling livestock, particularly cattle, swine, sheep and horses. This invention provides a novel alternative to conventional electric livestock prods, which deliver an electric shock to the animal. While operating on the principle of external stimulus to invoke a flight response, this invention relies on vibration and/or sound rather than painful electric shock. This unique mode of action satisfies the needs in the livestock industry for low stress handling equipment and techniques with the welfare of the animal as a priority.

A media spindle apparatus for supporting a media roll having media to be delivered to a printing apparatus. The apparatus includes a spindle configured to support the roll. The spindle defines an axial direction about which the roll rotates relative to the printing apparatus to deliver the media to the printing apparatus. A guide member is supported by the spindle and guides the media to the printing apparatus. The guide member is positionable in a first configuration in which a securing mechanism is disengaged and the guide member is translatable substantially in the axial direction relative to the spindle. The guide member is pivotable about the axial direction relative to the spindle to move to a second configuration and thereby engage the securing mechanism to inhibit the guide member from translating in the axial direction relative to the spindle and pivoting from the second configuration to the first configuration.

A supplemental control system for a materials handling vehicle comprises a wearable control device, and a corresponding receiver on the materials handling vehicle. The wearable control device is donned by an operator interacting with the materials handling vehicle, and comprises a wireless transmitter to be worn on the wrist of the operator and a travel control communicably coupled to the wireless transmitter. Actuation of the travel control causes the wireless transmitter to transmit a first type signal designating a request to the vehicle. The receiver is supported by the vehicle for receiving transmissions from the wireless transmitter.

A vacuum roller for a web handling system comprises a hollow, cylindrical, rotably driven drum and an end cap threadingly mounted onto the rear end of the drum. Together, the drum and the end cap define a plurality of individual, externally communicable vacuum paths. A spherical, metal movable element is internally disposed within each vacuum path and regulates the passage of air therethrough. A plurality of magnetic elements is fixedly mounted on a stationary annular holder. In use, each magnetic element selectively displaces each movable element when disposed in close proximity thereto to the extent necessary so as to permit the passage of air through its corresponding vacuum path. As such, the vacuum roller is provided with a predefined range of suction, or vacuum zone, about the outer surface of its rotating drum that directly corresponds to the angular arrangement of the plurality of stationary magnetic elements.

In a multiple endless belt type band sheet coiling tension applying apparatus in which a coiling tension is applied to slit band sheets a by a frictional force generated by slippage between belt pressing surfaces 4a, 5a and internal belt surfaces 1a of endless belts 1, a friction plate 8 made of a thin metallic sheet having heat conductivity equal to or better than that of the belt pressing units 4a, 5a is detachably installed on a front surface of each of the belt pressing units 4a, 5a.

A carton for containing a plurality of articles. The carton comprises panels that extend at least partially around an interior of the carton. The panels comprise a top panel, a bottom panel, a first side panel, and a second side panel. The carton has a reinforced handle for grasping and carrying the carton.

Method for binding a bundle of loose leaves or the like in a cover. The method includes the step of providing an end leaf that includes a fixing strip on a side edge, with the fixing strip partly fixed to the end leaf and provided with a strip of glue on a part of the fixing strip which is not fixed to the end leaf. On the side of the fixing strip turned away from the end leaf, said strip of glue being provided with a removable foil. Another step is binding a free edge of the bundle of loose leaves together with the end leaf. Further steps include removing the foil, and providing the bound edge of the bundle of leaves and the end leaf in the back of the cover and fixing thereof in the cover only by the strip of glue.

A multi-spindle machining machine with a tool changing mechanism contains a base; a carrier including a seat to move in Z axis, a rotary shaft fixed on the seat laterally to drive the seat to rotate in A axis, and a fixing holder coupled to an end portion of the rotary shaft to fix a work piece; a tool changing mechanism including a mount mounted to the rotary shaft to rotate with the rotary shaft and a monitor fixed on the seat to measure a length of the tool clamped on a driving spindle, and including a plurality of slots to receive the tools respectively; a working head moving above the carrier and the tool changing mechanism in X and Y axes and including the driving spindle mounted on a lower end thereof to rotate axially, and the lower end of the driving spindle allowing to engage and disengage the tool.

The present invention relates to an apparatus and method for positioning and pressing surgical needle blanks. The apparatus includes a needle blank transferring system which transfers needle blanks between a gripping position and a pressing position. A side press system presses a portion of the needle blank when the blank is in the pressing position, and a gripping member is provided to hold the needle blank at least during the transfer and press operations of the apparatus. The method according to the present invention includes inserting a needle blank into a needle blank gripping member at a gripping position, transferring the needle blank between the gripping position and a pressing position, and pressing a side portion of a body portion of the needle blank with pressing dies.

Surgical needles are produced from martensitic precipitation-hardening stainless steel and then vacuum heat treated and vacuum cooled to increase its tensile strength while retaining the polished surface of the needle. A needle made by this process is also disclosed.

The present invention relates to a needle curving apparatus for curving one needle or a multiplicity of needles simultaneously. The apparatus includes a curving system for bending the needle and a reciprocating drive system for biasing the needle blanks against the curving system and reciprocally moving the needle blanks to form the curved needle.

An apparatus for curving a needle is provided which comprises at least two generally cylindrical members rotatably connected to a frame. At least one anvil shaft is positioned substantially between the cylindrical members and is rotatably connected to the frame. A needle is positionable between the anvil shaft and the cylindrical members such that the needle is curvable about the anvil shaft. A driving assembly rotates the cylindrical members and the anvil shaft such that the needle is curved about the anvil shaft and expelled from the apparatus.

An automated machine for attaching a suture to a surgical needle comprises a first apparatus located at a first predetermined location for sorting a plurality of randomly oriented needles and orienting each needle for automatic handling at a first predetermined location, each of the needles having a suture receiving opening formed therein. A second apparatus located at a second predetermined location is provided for automatically cutting an indefinite length of suture material to a definite length suture strand and for automatically inserting an end of the definite length suture strand into the suture receiving opening formed in the needle. Also provided is a third apparatus for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. An indexing device automatically receives each individual needle in a predetermined orientation at the first predetermined location and conveys the needle for sequential processing from the first to the second locations to form the needle-suture assembly.

An apparatus having a frame; a shuttle member, adapted to receive and hold a needle blank, and movably mounted to the frame; a clamp member detachably mounted on the frame for supplying needle blanks to the shuttle member; a transfer mechanism mounted on the frame for facilitating the transfer of the needle blanks from the clamp member to the shuttle member; a press mechanism for imparting first flat surfaces to first opposing sides of the needle blanks held by the shuttle member; a mandrel mounted on the frame for imparting an arcuate profile to the needle blanks; a transport mechanism for transporting the needle blanks from the shuttle member to the mandrel; and a needle side press for imparting second flat surfaces to second opposing sides of the needle blanks. A method of forming a curved, rectangular bodied needle from substantially round-elongated needle blanks is also disclosed and comprises the steps of: transferring needle blanks from a clamp to a holding shuttle having die surfaces on needle engaging faces thereof; flat pressing first opposing sides of the needle blanks between die surfaces; transporting the needle blanks from the shuttle onto a rotatable mandrel; curving the needle blanks between the rotatable mandrel and a reciprocable belt; rotating the needle blanks about the mandrel and adjacent side press dies and depositing the needle blanks therebetween; and side pressing second opposing sides of the needle blanks between side press dies.

An apparatus for preparing drilled needle blanks from a spool of coiled stock wire may include a laser for drilling a bore in the end of the stock wire and a cutting device for cutting the drilled wire into needle blanks.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

This invention provides for a novel retractable, telescoping, surgical needle cover and a collapsible needle, such that the sharp tip of the needle is covered after use thereby protecting the user from accidental needle sticks. In one embodiment, the needle cover is hollow and holds the needle at the tip. When the sharp tip is struck on a hard surface, the needle collapses inside of the needle cover. A second embodiment of the invention provides for a cover which slides back and forth along the length of a needle and is held in a forward position by a lever which is movably disposed within a groove at the base of the needle. In the third embodiment, the needle cover only partially the covers the outer surface of the needle, and when the needle is held by a needle holder such that the needle holder contacts both the cover and the needle, then the needle tip is exposed. When the needle is gripped by the needle holder such that only the needle cover is held, the tip of the needle is struck on a hard surface and the needle cover slides forward to cover the tip.

An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a die face with an inner die surface portion. The inner die surface portion includes at least one generally planar crimping surface having an arcuate recess formed therein which extends along at least a portion of the planar crimping surface. The arcuate recess defines a material relief zone such that when the end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the crimping surfaces generally facing the outer surface thereof, the application of an inward crimping force to the dies causes the dies to impact the needle and produce inward crimping forces on opposed sides of the needle end portion to attach the needle to the suture. The relief zones defined by the arcuate recesses receive and collect deformed material from the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art.

A machine and method for knurling an end portion of a cylindrical workpiece including a hypodermic needle or biopsy needle. The machine includes a base to which a reciprocating mechanism and a serrated block are attached. A pressure bar is positioned above the base and has a second serrated block attached thereto. The pressure bar is reciprocated back and forth, each movement comprising a stroke. A pair of lobes are attached to the top surface of the pressure bar. A pair of roller blocks are also attached to the base, each roller block having a rectangular opening and a roller located therein. The pressure bar passes through the rectangular openings. As the pressure bar is reciprocated back and forth and the lobes come into contact with the rollers, the pressure bar is biased toward the base whereby a knurl is formed in a workpiece placed between the two serrated blocks. A method for knurling an end portion of a cylindrical workpiece is also disclosed.

An apparatus for forming at least one curved, rectangular bodied surgical needle which comprises frame means, flat press means associated with said frame means for imparting first flat surfaces to opposite sides of at least a portion of at least one needle blank, curving means associated with said frame means for imparting an arcuate profile to at least a portion of the at least one needle blank and side press means mounted on said frame portion for imparting second flat surfaces to opposite sides of the needle blank, wherein said second flat surfaces are imparted substantially perpendicular to said first flat surfaces. There is also disclosed a method of forming a curved rectangular bodied needle from a substantially round-elongated needle blank comprising the steps of flat pressing opposite sides of the needle blanks between a pair of flat press dies, drawing the needle blanks from at least one of said flat press dies onto a rotatable mandrel, curving the needle blanks between said rotatable mandrel and a reciprocable belt, rotating the needle blanks adjacent side press dies and depositing the needle blanks therebetween and side pressing opposite sides of the needle blanks between said side press dies, on sides of the needle blanks substantially perpendicular to the flat pressed sides. A surgical needle is also disclosed having a tapered distal portion, a rectangular central portion and a bored proximal portion formed according to the apparatus and method described above. The tapered distal portion of the needle has a generally circular cross-section, the rectangular central portion is generally square and the bored proximal portion also has a generally circular cross-section.

A process for manufacturing surgical needles from solid, cylindrical needle blanks. A plurality of needle blanks are cut from a roll of wire and mounted to a flat carrier strip. The carrier strip then indexes each needle blank to a grinding station where an orbital grinding means grinds the distal end of each needle blank into a taper point while the needle blanks are held fixed in the carrier strip.

There is disclosed an apparatus and a method for progressively forming high strength surgical needles from bulk needle stock material. The apparatus generally includes a series of progressive needle processing stations. A first series of needle processing stations removes material from needle stock material to rough form needle blanks attached to a carrier strip while a second series of processing stations refine the rough formed needle blanks attached to the strip into the desired surgical needles. The disclosed method generally includes the steps of gutting needle stock material to rough form needle blanks attached to a carrier strip and progressively coining the rough formed blanks into surgical needles. Finally, there is disclosed a high bend strength surgical needle formed on the disclosed apparatus or by the disclosed method. Preferably, the surgical needle is a surgical incision member having a predetermined radius of curvature and an optimized conical radius at the tips.

There is disclosed an apparatus and method for forming curved and pointed needle blanks from a coiled length of wire needle stock material. The apparatus includes an inner mandrel having a circumferential wire receiving groove and at least one longitudinally extending broach receiving channel formed in the outer surface. The apparatus also includes an outer member having an inner surface defining a bore sized to receive the inner mandrel wrapped with wire needle stock. The outer member includes at least one longitudinal broach receiving channel formed in the outer member inner surface. The outer mandrel further includes a circumferential wire receiving groove formed in the inner surface such that, when wrapped with the length of wire needle stock material, the inner mandrel is threaded into the outer member. The apparatus further includes at least one broach which is movable within the channels to cut the length of wire needle stock into curved and pointed needle blanks. The method includes wrapping a length of wire needle stock around an inner mandrel and inserting the wire wrapped mandrel within an outer member. The method further includes moving at least one broach within a longitudinal channel formed in at least one of the mandrel and outer member to cut the length of wire needle stock into needle blanks. A needle blank formed by the apparatus and method is disclosed.

There is disclosed an apparatus for forming curved and rectangular bodied needle blanks from a length of needle stock which includes a generally cylindrical inner mandrel having a plurality of longitudinal channels formed in an outer surface thereof, the mandrel being dimensioned and configured for insertion within the length of needle stock. The apparatus also includes a plurality of broaches insertable into the longitudinal channels such that an edge of each broach projects radially outwardly of the mandrel to form a plurality of inner grooves on an inner surface of the length of needle stock. There is also provided structure for forming outer grooves in an outer surface of the length of needle stock to form a substantially grooved length of needle stock, cutters for cutting the grooved length of needle stock to form rings of curved rectangular bodied needle blanks interconnected by web portions and structure for dividing the rings at the web portions to form a plurality of curved rectangular bodied needle blanks. There is also disclosed a method of forming needle blanks from a length of needle stock having a longitudinal cavity therethrough and defining a longitudinal axis by forming at least two inner grooves in an inner surface of the length of needle stock and substantially parallel to the longitudinal axis, forming a number of outer grooves, equal to the number of inner grooves, in an outer surface of the length of needle stock and in substantial radial alignment with the at least two inner grooves to form a grooved length of needle stock and sectioning the grooved length of needle stock to form individual needle blanks.

A taper point surgical needle having improved needle point strength is disclosed. In one embodiment of the needle, a tip portion includes first and second integral tapered regions having first and second cross-sectional areas respectively which decrease progressively toward the tip of the needle in accordance with first and second angles of inclination respectively, with the first angle being greater than the second angle. In another embodiment of the needle of the present invention, the tip portion includes a third tapered region integral with the second tapered region and having a cross-sectional area which decreases progressively toward the needle tip in accordance with a third angle of inclination which is smaller than the second angle.

A surgical needle has a top edge formed by two pressed faces located inside or outside of curvature from pressing a material blank made of austenitic stainless steel having fibrous texture and cutting edges formed on both sides of a base. The top edge is sharp at a needle point and the sharp needle point is constituted of fibrous texture formed at the surface layer of the material blank. Grinding marks extending crosswise formed on the face of the mold are transferred to the pressed faces. A mold constitutes plural faces forming projecting angles (angle between two intersecting faces is 180° or below, and the line at which the two faces intersect is made as a projecting line) along edges of the blocks made of two rectangular prisms, and constitutes a cavity by suitably contacting the edges of the blocks.

A process for progressively manufacturing cutting edge needles or wire members. Needle blanks or wire blanks are cut from a roll of wire and mounted to a carrier strip. The carrier strip and needles are moved through a succession of coining dies and at least one trimming die, wherein the first coining die is an open coining die and the one or more successive coining dies are closed coining dies. The needle blanks or wire members are optionally curved, heat treated and electrochemically treated resulting in cutting edge needles or wire members formed without a grinding step and without adversely affecting point ductility.

There is disclosed an apparatus for forming curved and rectangular bodied needle blanks from a length of needle stock which includes a generally cylindrical inner mandrel having a plurality of longitudinal channels formed in an outer surface thereof, the mandrel being dimensioned and configured for insertion within the length of needle stock. The apparatus also includes a plurality of broaches insertable into the longitudinal channels such that an edge of each broach projects radially outwardly of the mandrel to form a plurality of inner grooves on an inner surface of the length of needle stock. There is also provided structure for forming outer grooves in an outer surface of the length of the needle stock to form a substantially grooved length of needle stock, cutters for cutting the grooved length of needle stock to form rings of curved rectangular bodied needle blanks interconnected by web portions and structure for dividing the rings at the web portions to form a plurality of curved rectangular bodied needle blanks. There is also disclosed a method of forming needle blanks from a length of needle stock having a longitudinal cavity therethrough and defining a longitudinal axis by forming at least two inner grooves in an inner surface of the length of needle stock and substantially parallel to the longitudinal axis, forming a number of outer grooves, equal to the number of inner grooves, in an outer surface of the length of needle stock and in substantial radial alignment with the at least two inner grooves to form a grooved length of needle stock and sectioning the grooved length of needle stock to form individual needle blanks.

A continuous process for heat treating and cleaning and tempering martensitic stainless steel surgical needles is disclosed. The method comprises exposing the surgical needles to a partial vacuum at a temperature less than the heat treating temperature to remove volatile surface contaminant. Then the needles are heat treated in an argon gas environment at a pressure equal to or greater than 1.0 Torr. Next the temperature of the oven is lowered to temper the needles.

A process for the manufacture of suture needles and, more particularly, a process for enhancing the physical strength of the suture needles through an expedient cold-working or cold-forming procedure. Also disclosed is the provision of a novel and physically strengthened suture needle, particularly a surgical suture needle possessing a curvilinear configuration wherein the cross-sectional configuration of the needle is cold-formed into varying shapes in order to produce a needle having superior physical characteristics and strengths imparted thereto through the inventive process. The needles are essentially cold formed, and which process includes the aspect of imparting to straight metal rods which are preferably constituted from stainless steel, manufacturing steps which include sharpening one end of rod severed segments so as to form the needle tip, thereafter curving the needle with the metal still being in a relatively ductile state, and subjecting the needle to a cold forming process, such as through the intermediary of pressure die molds or stamping, to produce varying cross-sectional shapes along the length of the needle.

The present invention provides a surgical needle having a needle tip end and a clamping portion to be clamped by a needle holder for applying a current, wherein the needle tip end is made from a conductive material which is electrically connected to a conductive material of the clamping portion, an insulating layer is provided over the clamping portion and a tip surrounding portion of the surgical needle, whereas at least the needle tip end is electrically exposed, and when the insulating material over the clamping portion is clamped by the needle holder, the conductive material of the clamping portion is electrically connected to the needle holder.

A semi-automated machine for singulating individual surgical needles from an bulk supply and attaching a suture to the surgical needle is described. Each of the surgical needles has a suture receiving opening formed therein for receiving a suture. The machine includes a needle singulation station, a precise positioning station, a suture feeding station, a swage station, a pull-test station and an off-load station. The singulation station has a sliding surface that assists an operator in singulating needles and depositing them in a pair of drop locations for subsequent automatic handling. Indexing conveyors, an articulated robot and a precision conveyor are used with a pre-positioning and a precise positioning station for orienting each needle for automatic handling. A universal gripper mounted on a rotary indexing device automatically receives each individual needle in a predetermined orientation and conveys the needle for sequential processing from station to station to form the needle-suture assembly. A swage station is provided for swaging the needle to close the suture receiving opening about the suture to secure said suture thereto and form therefrom a needle and suture assembly. A final off-load station provides an apparatus for assembling a predetermined number of need-suture assemblies in a bundle for subsequent packaging.

A curved surgical needle and a method for producing the same from a solid sheet of material rather than from coiled wire including the steps of drilling a bore in one edge of the material, grinding an edge opposite the drilled edge to form a sharpened point, curving the material and cutting the material at a point of equal distance between each drilled bored to provide a surgical needle. A suture is then attached to the surgical needle, optionally lubricated, sterilized, and packaged by suitable means known in the art.