There is not a single aspect of the Seaboard Triumph Foods pork processing facility in Sioux City, Iowa, that does not pay attention to detail.

What Hispanic Cheese Makers is doing with its wastewater and with its sustainability efforts overall makes it a model for producers looking for ways to be sustainable and good neighbors, and it’s why Hispanic Cheese Makers is being featured as a Fabulous Food Plant.

These projects show that renovations and new facilities aren't just for the billion-dollar food and beverage processors. Small and medium-sized processors can benefit from properly scaled and engineered solutions too.

Producing more than 1.4 billion pounds of pork and turkey annually, the Prestage Farms family of companies employs more than 2,700 associates and is affiliated with more than 470 farm families across the U.S.

Clif Bar's Twin Falls bakery was named Food Engineering’s Sustainable Plant of the Year in 2017. The Indianapolis bakery has a different—although equally successful—story to tell.

Pod Pack, a Baton Rouge, La.-based coffee processor, turned to the DELMIAworks ERP system to help keep up with demand. The new system has allowed to company to adapt quickly to changing conditions and be prepared for future growth.

As the pet food industry has grown, so has the need for quality ingredients. Pet food brand owners seek natural foods with high protein and clean label options as owners treat their dogs and cats as family members.

Within its walls is one of the most technically advanced food processing plants in the country—a greenfield project built from the ground up with automation, labor savings, sustainability and smart design throughout.

For our coverage of Fabulous Food Plants this year, we decided to do something a little bit different in honor of “plants,” aka flora. When we think of food plants, we almost immediately think of processing facilities, but there’s so much more to food production than the processing plant. So, seeing how plant-based foods are altering the ways consumers think about protein, we decided to alter the way we think about food plants.

Plant of the Year entrants are automatically entered into the Sustainable Plant of the Year competition. All entries are due by December 29, 2023.

Conagra Brands’ ‘Green Jay’ and Graeter’s ice cream production facility take diverging paths for production, but both facilities meet the aims of their respective companies.

A former staple of FOOD ENGINEERING is getting updated as an eNewsletter.

The company has opened a $300 million fully-cooked food production facility in Danville, Va.

The new 158,000-sq.-ft. building also houses Emmi Roth’s new state-of-the-art conversion facility, which will cup, bag, wedge, shred and crumble the company’s cheese products for a variety of brands.

The Bowling Green, Kentucky facility was built to handle an expansion of the company’s bacon production capabilities.

Situated between Madison and Milwaukee, Wis., on Interstate 94 in a 7,000-resident town called Lake Mills lies Crystal Farms Dairy Co.’s plant. 

The JBS Principe facility is FOOD ENGINEERING’s 2024 Plant of the Year for its daring modern take on traditional Italian-style dried meat production.

The modern distribution facility includes 12,000 sq. ft. of fully automated freezer capacity, end-to-end research and development capabilities, automated production lines to increase sales capacity, and space for five additional production lines. 

Even though there were only six months in between iterations, FA&M still delivered on the networking and educational content.

A project team undaunted by constant challenges comes through for an on-time delivery of Meati’s Mega Ranch, FOOD ENGINEERING’s 2024 Sustainable Plant of the Year.

PBNA tripled its local warehouse footprint with the relocation of its former downtown Nashville distribution warehouse facility.

Kaurina’s Kulfi could take shortcuts with its ‘Indian ice cream’ for more product and profit, but instead chooses a scaled up process first used in the family’s kitchen in order to stay true to the frozen treat’s heritage.

In a three-step selection process, designers can purchase a motor that is built to order using the company’s online configurator.

The vertical bagger has a compact machine layout for small footprint and good accessibility from all sides.

Dry ice blasting technology uses frozen dry ice crystals – that instantly vaporize on contact – to quickly and easily remove very difficult-to-clean soils.

Pulsation dampeners are critical in ensuring smooth homogenizer operation in dairy and plant-based ultra-high temperature processing.

The mobile post hoists are on a rolling frame that enables one worker to easily move the vacuum conveyor into place above mixers, reactors, tanks and other equipment.

These extra-large, high-capacity conveyors can be engineered for grading, aligning, distributing and other specialized food handling functions.

Linde works with food processors to optimize their use of liquid nitrogen and/or liquid carbon dioxide in cryogenic freezing and chilling applications.

This new odorless and non-staining food grade penetrating oil features the performance of Kroil’s original formula, with the added benefit of meeting NSF-H1 and Kosher food-safe standards.

Ravenwood is now offering the Nobac 40 promotional flash labeler as a standalone applicator or as an integrated option with any linerless applicator in the Nobac 5000 range.

The system includes cameras, AI software, a conveyor and automatic ejection mechanisms with dual drops (one for foreign material, one for culls) to ensure only ideal potatoes reach later process stages.

Designed for the food and beverage industries, this addition to GDT's FoodSafe product line offers enhanced cleaning efficiency and water flow, catering to the stringent hygiene requirements of food production facilities.

Control Station has launched System Health Monitoring (SHM), a tiered service offering that leverages intelligence captured by the company’s PlantESP Loop Performance Monitoring solution.

With precise, automatic and synchronized control of dough sheet length, conveyor speed and number of laminations, the operator has an efficient and effective process, resulting in consistent, high-quality product.

This program includes a range of modular spiral belts tailored for various applications, including cooling, chilling, freezing, proofing and steaming. 

The ADVANTEC Narrow brings all of the capacity and functionality benefits of the original ADVANTEC Impingement Freeze, but with innovations aimed at reducing its footprint and alleviating the pressures of high cryogenic gas prices on companies.

Freelance 2024 facilitates enhanced connectivity, faster data transfer, more precise control and monitoring of data together with an improved network performance.

Clextral’s new technology combines the principle of a shear-cell fibration process and the continuous extrusion process.

This device combines a built-in full function controller, both onboard and expandable I/O, and a 4.3” touchscreen display, in a compact all-in-one form factor.

Designed to meet the demands of challenging applications in packaged products, the X52’s proprietary software seamlessly transitions between single energy, dual energy or both modes.

This powered, two polymer-rail, vertical-rising gate is OSHA-compliant, meeting all standards for fall protection and walking-working surfaces.

The new RAY Plus series delivers benefits in terms of energy efficiency and hygiene, providing a more flexible and efficient solution for the food industry.

Its axial movement facilitates precise dosing and metering, ensuring that delicate products are processed at optimal quality levels with minimal waste.

The conveyor’s lanes combine product, making a mixed variety of can or bottle flavors to create a multi-flavor case pack.

The TruStream Drum Port’s fully contained sampling system mitigates external contamination and exposure to air, maintaining product purity and quality.

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