A golf caddie device is disclosed that is designed for carrying golf equipment. The golf caddie device comprises a support rod having a spike and an ergonomically shaped handle. The golf caddie device also comprises a ball holder, a first cylinder comprising up to five openings for retaining golf clubs, and a second cylinder comprising up to five openings for retaining golf club shafts. Golf clubs are inserted into the golf caddie device by inserting the shaft part of the golf club through one of the first cylinder openings and into one of the openings of the second cylinder, thus, retaining the golf clubs within the golf caddie device.

A package for a medical device having an elongated shaft and a proximal luer fitting includes a one-piece body formed as a single structure via blow molding. The blow-molded one-piece body includes at least a spiral casing formed therein, the spiral casing defining a spiral lumen configured to receive the elongated shaft of the medical device. Webbing is disposed between adjacent curved portions of the spiral casing. The one-piece body formed via blow-molding may also include a removable reversible loading tube, a luer retainer, a cannula holder, one or more slots for attaching an information card thereto, a fastener for clipping the medical device thereto, and a compartment for holding an oxygen scavenger. Further, the one-piece body formed via blow-molding may include non-circular lumens and may be configured to receive multiple medical devices.

Containers and components thereof for use in the medical industry and methods to manufacture the same are described. An example tab for use with a medical container includes opposing sheets sealed to define an open ended chamber into which a port is to be at least partially positioned. The port is to enable access to the medical container. The tab includes a tear seal defined by each of the opposing sheets and a first guide positioned on a first side of each of the tear seals. The tab includes a second guide positioned on a second side of each of the tear seals, wherein the first and second guides are to enable a tear to propagate substantially between the guides and adjacent the tear seals.

A container (10) for consumer goods comprises a first panel (16) having a pattern (22) applied to an area (20) of the external surface thereof; and a second panel (26) comprising a transparent optical element. The first panel (16) and the second panel (26) are moveable relative to each other between a first position, in which the transparent optical element in the second panel (26) does not overlie the pattern (22) on the first panel (16), and a second position, in which the transparent optical element in the second panel (26) at least partially overlies the pattern (22) on the first panel (16), whereby an altered image of the pattern is visible through the transparent optical element.

A multifunctional case is configured for receiving or supporting a portable electronic device. The case includes a first layer and a second layer. The second layer is connected to the first layer by the edges. A receiving space is formed between the first and second layers for receiving the portable electronic device. The second layer is provided with a base portion, a main supporting portion, two side supporting portions and two remaining portions are formed on the second layer. The two side supporting portions and the remaining portions are symmetrically positioned at two sides of the main supporting portion. When the case is folded up as a support, the main supporting portion is angled with the base portion. The remaining portions are stacked on the base portion. The side supporting portions are perpendicular to the remaining portions and the main supporting portion.

A children's tray with a placement indicator includes a tray and a groove/spot formed in the tray to indicate where an eating item (including food, utensils, or dishware) is to be placed. The tray can be mounted, removably or fixedly, to a variety of child support structures, including high chairs, booster seats and bouncers and includes a wall around the periphery intended to prevent items from falling off of the tray. The groove/spot formed in the tray may be formed from of a material having a higher coefficient of friction than the material used to form the tray. The groove/spot formed in the tray may be formed from of a material having a different color than the material used to form the tray.

An apparatus and system for housing a device include a housing that is configured such that a device may be fitted within the housing and thereby be protected, such as from shocks and/or liquid. The housing may include top and bottom members that may be removably coupled together so as to form the housing. Each top and bottom member optionally includes front and back surfaces surrounded by a perimeter. The perimeter is defined by proximal and distal ends as well as opposing sides. The top and bottom members may include respective clasping mechanisms that extend along the perimeter of the top and bottom members. The clasping mechanisms are configured for coupling the top and bottom members with one another thereby sealing the housing, for instance, in a shock-proof and/or water tight seal.

A storage case (100) for storing a pharmaceutical syringe unit (4) that is mounted to a pharmaceutical administering device (8) comprises a base body (1) that is open at its upper face, and a cover (2) for covering the opening in the base body (1). The base body (1) has in its interior a concave portion (5) that holds the cylindrical pharmaceutical syringe unit (4). The concave portion (5) has holders (6) that hold two ends of the pharmaceutical syringe unit (4), and a center concave portion (7) for attaching and removing the pharmaceutical syringe unit (4) and being provided in a position that corresponds to the main body portion of a stored pharmaceutical syringe unit (4). The center concave portion (7) further has a bottom part positioned lower than the holders (6), and is formed such that the pharmaceutical administering device (8) can be disposed in an upright position.

Embodiments of the invention are directed to reusable notecard. In one embodiment, the reusable notecard is comprised of a trifold panel having a left panel, a center panel and a right panel and a reclosable closing mechanism, connected to the trifold panel, to releasably secure the left panel to the right panel when folded over one another. In one embodiment, the adjustable left panel is comprised of a plurality of left panel fold lines and the right panel is comprised of a plurality of right panel fold lines, the plurality of left panel fold lines and the plurality of right panel fold lines for adapting to dimensions of contents inside the notecard. In one embodiment, the trifold panel is made of a material allowing for non-permanent markings.

A communications device may include a near-field communication (NFC) circuit device, and a radio frequency (RF) signal blocking member adhesively coupled with the NFC device. The RF signal blocking member may be configured to block RF signal communication by the NFC device while coupled therewith. The RF signal blocking member may comprise an electrical conductor. In accordance with an example, the RF signal blocking member may comprise a frangible layer. In another example, a pressure sensitive adhesive layer may be included for adhesively securing the RF signal blocking member with the NFC device.

A tactile orientation indicator is positioned along the periphery of a bill, and a tactile denomination indicator is positioned elsewhere along the periphery of the bill. The user of the bill may then use their tactile senses to feel along the edges of the bill to orient the bill to a pre-determined orientation based on the location of the orientation indicator. The user then feels along the periphery of the bill to locate the denomination indicator. Using a predetermined system associating the location of the denomination indicator with a particular bill denomination, the user may then identify the denomination of the bill even if blind or otherwise visually impaired.

The present invention and related disclosure describes greeting cards with moving elements or devices which are operable to create motion in connection with some portion of the greeting card. The greeting card may include a multi-panel greeting card body or a three-dimensional foam greeting card body. At least one movable object is contained upon or within the greeting card body. A sound module having at least one pre-recorded digital audio file saved therein and a motor module are contained and concealed within the greeting card body. One or more switches may be used to activate the sound and motor modules, causing the pre-recorded audio file to play and causing movement of the movable or mobile object. This movement may be up-and-down or “bouncing” motion, spinning or rotational motion, side-to-side motion or any other reciprocating motion.

The invention provides a method and apparatus for applying shipping labels over both folded or non-folded packing slips, or the like, at a single print-and-apply station, either through use of a label configured for application to a substrate and also in a superposed registered manner to another label of identical construction previously attached to the substrate, or by using a shipping label having a non-aggressive adhesive applied to a removable center section of the shipping label for attachment of the packing list, or the like, to the shipping label prior to application of the shipping label to the substrate.

A method for producing a continuous web of printed material for use in creating mailpieces. The continuous web has a width and a length, the length comprised of a series of attached sheets. The series of attached sheets are comprising envelope sheets and rectangular content pages. The content pages are rectangular in shape and may be oriented relative to the envelope sheets in a number of different configurations. In some configurations, two sets of content pages and/or envelope sheets can be printed across the width of the web. Sheets for forming business return envelopes may be printed in series with the content pages and envelope sheets. BREs may include individualized return addresses. A control code may be printed on one or more of the sheets for a given mailpiece, providing information for controlling assembly of the mailpiece. Two sets of sheets may be printed across the width of the web by printing content pages onto the continuous web such that two end-to-end content pages are printed across the width of the web. Positioning of mail content pages and envelope sheets for a given mailpiece may be optimized based on respective processing times determined for the system.

A combination gift card holder and message delivery package facilitates the identification of a gift card contained within the package while presenting the recipient with an accompanying message prior to fully revealing the gift card. The package includes first, second and third panels. The first and second panels and the second and third panels are connected with one another along a common edge and are pivotable with respect to each other. The panels have cutouts therein. The gift card is positioned in the package between the second and third panels thereby exposing a portion of a front surface of the gift card through the cutout in the third panel and exposing a portion of a rear surface of the gift card through the cutout in the second panel, thereby partially concealing the gift card while exposing an identification marking thereon.

A publication including a plurality of pairs of pages, with the pair of pages comprised of a removable page and non-removable page. The removable page has a perforated edge, an adhesive edge opposite the perforated edge and a printable surface. The non-removable page has a printable surface. The pairs of pages are arranged such that alternate pages are removable and can be removed without harming the publication or the non-removable pages. The removable pages can be arranged to form an image larger than the publication itself and removable attached to a surface through the adhesive edge.

A wireless communication node (10) dynamically estimates passive intermodulation (PIM) interference coupled into the node's receive path from the transmission of a composite signal through the node's transmit path. The node (10) then cancels the estimated PIM interference in the receive path. In some embodiments, the node dynamically estimates the PIM interference as a function of the composite signal that models PIM interference generation and coupling in the node (10) according to one or more coefficients (30). The coefficients (30) may be determined by transmitting a test signal (34) during a test stage, when the node (10) is not scheduled to receive any signal. Later, when the composite signal (18) is transmitted, the node (10) uses the coefficients (10) to dynamically estimate and cancel the resulting PIM interference.

A radio-frequency (RF) amplifier having a direct response to an arbitrary signal source to output one or more electrosurgical waveforms within an energy activation request, is disclosed. The RF amplifier includes a phase compensator coupled to an RF arbitrary source, the phase compensator configured to generate a reference signal as a function of an arbitrary RF signal from the RF arbitrary source and a phase control signal; at least one error correction amplifier coupled to the phase compensator, the at least one error correction amplifier configured to output a control signal at least as a function of the reference signal; and at least one power component coupled to the at least one error correction amplifier and to a high voltage power source configured to supply high voltage direct current thereto, the at least one power component configured to operate in response to the control signal to generate at least one component of the at least one electrosurgical waveform.

A radio frequency channel amplification module for communication satellite, comprises an input configured to convey an input radio frequency signal, an output configured to restore a pre-amplified output radio frequency signal intended to power a travelling wave tube amplifier that can be equipped with linearization means with predistortion, at least one first upstream gain control module arranged downstream of the input and one second downstream gain control module arranged downstream of the first upstream gain control module and upstream of any linearization means by predistortion. The channel amplification module also comprises an instantaneous power limiter intended to clip the peaks of the input radio frequency signals with a level exceeding a determined threshold value, the instantaneous power limiter being arranged in series between said first upstream gain control module and said second downstream gain control module.

An amplifier circuit includes an input terminal and an output terminal. A current sinking transistor includes a first conduction terminal coupled to the output terminal and a second conduction terminal coupled to a reference supply node. A voltage sensing circuit has a first input coupled to the input terminal and a second input coupled to the output terminal. An output of the voltage sensing circuit is coupled to the control terminal of the current sinking transistor. The voltage sensing circuit functions to sense a rise in the voltage at the output terminal which exceeds the voltage at the input terminal, and respond thereto by activating the current sinking transistor.

Embodiments include systems and methods for accurately controlling gain of a high-speed variable-gain amplifier (VGA) without adversely impacting bandwidth performance. Embodiments include a VGA with a variable resistor, for which resistance is a function of a control level. A gain calibration system controls the control level by using a gain control feedback subsystem to sample outputs of a duplicate VGA, which includes a duplicate variable resistor. The sampled duplicate outputs are compared to a target gain generated by a reference generator. The control level can be fed back to control the gain of the duplicate VGA until the target gain is reached. The control level can also be fed to the actual VGA to control its gain. By performing gain control on the duplicate VGA without interfering with the output signal path of the actual VGA, the actual VGA's gain can be accurately controlled without impacting its bandwidth.

A semiconductor package device comprises a radio frequency power transistor having an output port operably coupled to a single de-coupling capacitance located within the semiconductor package device. The single de-coupling capacitance is arranged to provide both high frequency decoupling and low frequency decoupling of signals output from the radio frequency power transistor.

Systems and methods are provided for amplifying multiple input signals to generate multiple output signals. An example system includes a first channel, a second channel, and a third channel. The first channel is configured to receive one or more first input signals, process information associated with the one or more first input signals and a first ramp signal, and generate one or more first output signals. The second channel is configured to receive one or more second input signals, process information associated with the one or more second input signals and a second ramp signal, and generate one or more second output signals. The first ramp signal corresponds to a first phase. The second ramp signal corresponds to a second phase. The first phase and the second phase are different.

A scan head assembled to a scan arm for an ion implanter and a scan arm using the same are provided, wherein the scan head is capable of micro tilting a work piece and comprises a case, a shaft assembly, an electrostatic chuck, a first driving mechanism and a micro-tilt mechanism. The shaft assembly passes through a first side of the case and has a twist axis. The electrostatic chuck is fastened on a first end of the shaft assembly outside the case for holding the work piece. The first driving mechanism is disposed within the case and capable of driving the shaft assembly and the ESC to rotate about the twist axis. The micro-tilt mechanism is disposed within the case and capable of driving the shaft assembly and the ESC to tilt relative to the case.

A surgical milling cutter includes a milling cutter bracket, a locking device and a bottom electric motor connected successively. The milling cutter bracket includes a fixing seat with a through hole. A finger guide apparatus with an L-type first bracket at the top end thereof is provided on the upper part of the fixing seat. The end of the L-type first bracket's short side is provided with a downward projection. The lowest point of the projection is lower than that of the milling cutter's cylindrical head when the milling cutter is working normally. The surgical milling cutter utilizes the projection to prevent the possibility of an object contacting with the cylindrical head, thus avoiding an object being cut unevenly. Meanwhile, the L-type bracket can be driven by the finger guide apparatus to rotate so as to change the running direction of the milling cutter, thus facilitating surgical procedures.

An attachment apparatus for a reciprocating tool provides a tool holder having an angled bracket and a guide rod extending from the angled bracket. The guide rod can engage a travel slot on the reciprocating tool. An instrument such as a saw blade can be attached to the angled bracket or guide rod. The guide rod stabilizes the instrument during use. The travel slot can be defined integrally on the reciprocating tool or on an attachment to the tool. In some embodiments, a neck mount assembly is attached to the neck on the reciprocating tool. The neck mount assembly can include a frame and a guide plate. The guide plate can include a travel slot shaped for receiving the guide rod.

A holding jig (1, 2, 3) for a thin cylindrical work (W) includes a holding member (10, 10A, 10B) which holds the work (W) from an inner peripheral side and a diameter changing unit (25, 27) which changes a diameter of the holding member (10, 10A, 10B). The holding member (10, 10A, 10B) is made of metal and has a cylindrical shape and an elastically expandable or contractible diameter. The holding member (10, 10A, 10B) is configured with an outside diameter of the holding member (10, 10A, 10B) being held smaller than an inside diameter of the work (W) at the time of insertion into an inner periphery of the work (W) and being expanded after inserted into the inner periphery of the work (W) to hold the work (W) from an inner peripheral side of the work (W) with an outer peripheral surface in close contact with an entire inner peripheral surface of the work (W). The diameter changing unit (25, 27) applies at least one of an axial external force in a compressing direction or an axial external force in a tensile direction to both ends of the holding member (10. 10A, 10B) to change the diameter of the holding member (10, 10A, 10B).

A tool holder has a body with a spindle side for fastening the tool holder to a spindle of a machine tool and a tool side for accommodating a tool and has a lubricating media passage from the spindle side to the tool side that contains a lubricating media bush adjustable in the axial direction in the body. The lubricating media bush opens out on the tool side of the body, wherein a guide for the lubricating media hush is provided in the body. The guide contains a fitting section in which the lubricating media bush is adjustably guided, wherein a seal is provided which seals the lubricating media bush relative to the body.

The present invention relates to an apparatus and method for positioning and pressing surgical needle blanks. The apparatus includes a needle blank transferring system which transfers needle blanks between a gripping position and a pressing position. A side press system presses a portion of the needle blank when the blank is in the pressing position, and a gripping member is provided to hold the needle blank at least during the transfer and press operations of the apparatus. The method according to the present invention includes inserting a needle blank into a needle blank gripping member at a gripping position, transferring the needle blank between the gripping position and a pressing position, and pressing a side portion of a body portion of the needle blank with pressing dies.

An apparatus having a frame; a shuttle member, adapted to receive and hold a needle blank, and movably mounted to the frame; a clamp member detachably mounted on the frame for supplying needle blanks to the shuttle member; a transfer mechanism mounted on the frame for facilitating the transfer of the needle blanks from the clamp member to the shuttle member; a press mechanism for imparting first flat surfaces to first opposing sides of the needle blanks held by the shuttle member; a mandrel mounted on the frame for imparting an arcuate profile to the needle blanks; a transport mechanism for transporting the needle blanks from the shuttle member to the mandrel; and a needle side press for imparting second flat surfaces to second opposing sides of the needle blanks. A method of forming a curved, rectangular bodied needle from substantially round-elongated needle blanks is also disclosed and comprises the steps of: transferring needle blanks from a clamp to a holding shuttle having die surfaces on needle engaging faces thereof; flat pressing first opposing sides of the needle blanks between die surfaces; transporting the needle blanks from the shuttle onto a rotatable mandrel; curving the needle blanks between the rotatable mandrel and a reciprocable belt; rotating the needle blanks about the mandrel and adjacent side press dies and depositing the needle blanks therebetween; and side pressing second opposing sides of the needle blanks between side press dies.

This invention provides for a novel retractable, telescoping, surgical needle cover and a collapsible needle, such that the sharp tip of the needle is covered after use thereby protecting the user from accidental needle sticks. In one embodiment, the needle cover is hollow and holds the needle at the tip. When the sharp tip is struck on a hard surface, the needle collapses inside of the needle cover. A second embodiment of the invention provides for a cover which slides back and forth along the length of a needle and is held in a forward position by a lever which is movably disposed within a groove at the base of the needle. In the third embodiment, the needle cover only partially the covers the outer surface of the needle, and when the needle is held by a needle holder such that the needle holder contacts both the cover and the needle, then the needle tip is exposed. When the needle is gripped by the needle holder such that only the needle cover is held, the tip of the needle is struck on a hard surface and the needle cover slides forward to cover the tip.

There is disclosed an apparatus for forming a surgical incision member comprising which includes a first die associated with a base and having a first groove therein for receipt of at least a portion of a needle blank. A second die is mounted for movement on the base between a position remote from the first die and a position adjacent the first die. The second die includes a second groove alignable with the first groove to hold a needle blank therebetween, the first and second dies each having spaced apart channels intersecting the first and second grooves. A notching die is provided and is mounted for movement within at the channels so as to engage and notch an edge of the needle blank contained within the first and second grooves. The apparatus also includes structure for curving a needle blank contained within the first and second grooves. A method of forming a surgical incision member is also disclosed, and a surgical incision member blank.

An apparatus is disclosed for attaching a surgical needle having a generally cylindrical end portion defining an elongated aperture having a generally circular cross-section and a suture having a generally elongated end portion of generally circular cross-section corresponding in dimension to the elongated aperture of the needle. The apparatus includes a pair of dies, each having a die face with an inner die surface portion. The inner die surface portion includes at least one generally planar crimping surface having an arcuate recess formed therein which extends along at least a portion of the planar crimping surface. The arcuate recess defines a material relief zone such that when the end portion of the suture is positioned within the aperture of the needle and the dies are positioned about the generally cylindrical end portion of the needle with the crimping surfaces generally facing the outer surface thereof, the application of an inward crimping force to the dies causes the dies to impact the needle and produce inward crimping forces on opposed sides of the needle end portion to attach the needle to the suture. The relief zones defined by the arcuate recesses receive and collect deformed material from the needle. According to the invention, the symmetry of the needle is maintained and the attachment is predictable and superior to those of the prior art.

A method and apparatus for attaching sutures to curved surgical needles. A vibratory bowl and vibratory rail function to present individual surgical needles to a transfer system in a predetermined orientation. The transfer system then delivers each oriented needle to a frame which positions the needle for subsequent swaging by a rotating die system which selectively impacts the needle to secure the suture thereto.

A process for manufacturing surgical needles from solid, cylindrical needle blanks. A plurality of needle blanks are cut from a roll of wire and mounted to a flat carrier strip. The carrier strip then indexes each needle blank to a grinding station where an orbital grinding means grinds the distal end of each needle blank into a taper point while the needle blanks are held fixed in the carrier strip.

There is disclosed an apparatus and a method for progressively forming high strength surgical needles from bulk needle stock material. The apparatus generally includes a series of progressive needle processing stations. A first series of needle processing stations removes material from needle stock material to rough form needle blanks attached to a carrier strip while a second series of processing stations refine the rough formed needle blanks attached to the strip into the desired surgical needles. The disclosed method generally includes the steps of gutting needle stock material to rough form needle blanks attached to a carrier strip and progressively coining the rough formed blanks into surgical needles. Finally, there is disclosed a high bend strength surgical needle formed on the disclosed apparatus or by the disclosed method. Preferably, the surgical needle is a surgical incision member having a predetermined radius of curvature and an optimized conical radius at the tips.

A taper point surgical needle having improved needle point strength is disclosed. In one embodiment of the needle, a tip portion includes first and second integral tapered regions having first and second cross-sectional areas respectively which decrease progressively toward the tip of the needle in accordance with first and second angles of inclination respectively, with the first angle being greater than the second angle. In another embodiment of the needle of the present invention, the tip portion includes a third tapered region integral with the second tapered region and having a cross-sectional area which decreases progressively toward the needle tip in accordance with a third angle of inclination which is smaller than the second angle.

A surgical needle has a top edge formed by two pressed faces located inside or outside of curvature from pressing a material blank made of austenitic stainless steel having fibrous texture and cutting edges formed on both sides of a base. The top edge is sharp at a needle point and the sharp needle point is constituted of fibrous texture formed at the surface layer of the material blank. Grinding marks extending crosswise formed on the face of the mold are transferred to the pressed faces. A mold constitutes plural faces forming projecting angles (angle between two intersecting faces is 180° or below, and the line at which the two faces intersect is made as a projecting line) along edges of the blocks made of two rectangular prisms, and constitutes a cavity by suitably contacting the edges of the blocks.

A process for progressively manufacturing cutting edge needles or wire members. Needle blanks or wire blanks are cut from a roll of wire and mounted to a carrier strip. The carrier strip and needles are moved through a succession of coining dies and at least one trimming die, wherein the first coining die is an open coining die and the one or more successive coining dies are closed coining dies. The needle blanks or wire members are optionally curved, heat treated and electrochemically treated resulting in cutting edge needles or wire members formed without a grinding step and without adversely affecting point ductility.

A continuous process for heat treating and cleaning and tempering martensitic stainless steel surgical needles is disclosed. The method comprises exposing the surgical needles to a partial vacuum at a temperature less than the heat treating temperature to remove volatile surface contaminant. Then the needles are heat treated in an argon gas environment at a pressure equal to or greater than 1.0 Torr. Next the temperature of the oven is lowered to temper the needles.

The present invention provides a surgical needle having a needle tip end and a clamping portion to be clamped by a needle holder for applying a current, wherein the needle tip end is made from a conductive material which is electrically connected to a conductive material of the clamping portion, an insulating layer is provided over the clamping portion and a tip surrounding portion of the surgical needle, whereas at least the needle tip end is electrically exposed, and when the insulating material over the clamping portion is clamped by the needle holder, the conductive material of the clamping portion is electrically connected to the needle holder.

A curved surgical needle and a method for producing the same from a solid sheet of material rather than from coiled wire including the steps of drilling a bore in one edge of the material, grinding an edge opposite the drilled edge to form a sharpened point, curving the material and cutting the material at a point of equal distance between each drilled bored to provide a surgical needle. A suture is then attached to the surgical needle, optionally lubricated, sterilized, and packaged by suitable means known in the art.

Channel-bodied surgical needles and surgical incision members are disclosed having a generally U-shaped cross-sectional body portion and a penetrating tip portion formed on at least one end thereof. Preferably, penetrating tip portions are formed at both ends of the channel-bodied portion. The surgical needle and/or surgical incision member may additionally includes apparatus engagement structure formed adjacent either end of the body portion and engagable with a suitable surgical suturing apparatus. The channel-bodied surgical needle and/or surgical incision member may additionally include securement structure for attachment of a length of suture material thereto. There is also disclosed apparatus for forming a channel-shaped body portion and the suture attachment structure. Additionally, methods for suturing tissue sections, particularly vascular tissue sections, with the channel-bodied surgical needle and the channel-bodied surgical incision members, are disclosed. Also, methods for forming the channel-bodied surgical needle and channel-bodied surgical incision member are disclosed.

A swaging apparatus for attaching sutures to surgical needles includes at least a first die and a second die. The first die has a first member, which includes a first surface, and a second member, which includes a second surface. The second member is movable relative to the first member between an extended position, in which the second surface extends beyond the first surface, and a retracted position, in which the second surface does not extend beyond the first surface. The second die has at least one surface and is movable relative to the first die between a remote position and an adjacent position. When the second die moves relative to the first die from the remote position towards the adjacent position, the second member of the first die is caused to move from the extended position towards the retracted position, and the surfaces of the first and second dies cooperate with one another so as to swage a surgical needle positioned between the first and second dies. The second member of the first die is movable to the retracted position when the second die abuts the first die. In this manner, surgical needles of many different types or sizes can be swaged by the swaging apparatus.

A method for manufacturing a surgical needle devoid of a grinding process includes the steps of swaging a needle blank to define a substantially tapered or conical needle end, pressing the tapered needle to form a plurality of intersecting surfaces and forming cutting edges along the lines of intersection of the intersecting sides. The needle may be subjected to an etching process (e.g., an acid bath) to sharpen the cutting edges and/or provide a matte finish on the needle. The needle produced by the novel process is extremely sharp and durable, and exhibits an enhanced retention of sharpness relative to conventional ground needles over periods of prolonged use.

A process for manufacturing a surgical needle incorporates at least one pressing operation which, preferably, in conjunction with a trimming and/or etching process, ultimately forms the sharpened needle end. The grinding operation in the preferred process does not produce the primary sharpened edges of the needle, but, rather is incorporated, in one instance, to reduce excess needle material prior to the pressing operation. Consequently, the amount of flash material generated during pressing is substantially reduced. This feature desirably enhances the subsequent trimming and etching operations, and produces a needle which is extremely sharp, durable and exhibits an improved retention of sharpness over periods of prolonged use.

Surgical needles are produced by immersing a needle possessing a distal end surrounded at least in part by flash material and a body portion in an acid bath according to a predetermined sequence, wherein the distal end of the needle is exposed to the acid bath under conditions sufficient to remove flash material from the distal end of the needle and the body portion of the needle is exposed to the acid bath under conditions sufficient to provide a matte finish on at least a portion of the body portion of the needle.

A process for manufacturing a surgical needle incorporates at least one pressing operation which, preferably, in conjunction with a trimming and/or etching process, ultimately forms the sharpened needle end. The grinding operation in the preferred process does not produce the primary sharpened edges of the needle, but, rather is incorporated, in one instance, to reduce excess needle material prior to the pressing operation. Consequently, the amount of flash material generated during pressing is substantially reduced. This feature desirably enhances the subsequent trimming and etching operations, and produces a needle which is extremely sharp, durable and exhibits an improved retention of sharpness over periods of prolonged use.

A method of mechanically treating alloy metal surgical needles to improve bending strength is disclosed. The needles are curved and reverse-curved in this method to improve bending strength.

In a method of attaching a suture to a needle barrel, a first compression stroke compresses the radially-defined top of the barrel against a suture in the bore of the barrel while restraining the bottom and sides of the barrel against deformation. A second compression stroke compresses the bottom of the barrel against the suture while restraining the sides against deformation. In another method, the top and bottom are compressed concurrently while the sides are restrained against deformation. An apparatus for attaching a suture to a needle barrel includes two die sets, each including a die with a groove therein. In one die set, the groove protects the bottom and sides of the barrel from deformation while the top is compressed. In the other die set, the groove protects the sides of the barrel from deformation while the bottom is compressed.